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數(shù)控機床仿真實驗報告班級:姓名:學(xué)號:指導(dǎo)老師:實驗日期:實驗一數(shù)控車床操作加工仿真實驗實驗?zāi)康恼莆帐止ぞ幊痰沫h(huán)節(jié);掌握數(shù)控加工仿真系統(tǒng)的操作流程。實驗內(nèi)容了解數(shù)控仿真軟件的應(yīng)用背景;掌握手工編程的環(huán)節(jié);掌握SEMENS802cT數(shù)控加工仿真操作流程。實驗設(shè)備圖形工作站;南京宇航數(shù)控加工仿真軟件實驗操作環(huán)節(jié)實驗試件試件的形狀、尺寸如圖1-1所示。工件信息?
棒料
直徑:165.000?長度:500.000
材料:10低碳鋼加工采用的刀具參數(shù)刀具及相關(guān)參數(shù)如表1-1所列刀具號刀具名稱零件材料為鋁材刀具圓角半徑補償值(mm)備注轉(zhuǎn)速(r/min)進給量(mm/min)01外圓車刀800500手動刀寬25MM02割刀500500手動加工退刀槽03螺紋刀500500手動加工螺紋工序卡片根據(jù)零件材料、加工精度、工藝路線、刀具參數(shù)表和切削用量等內(nèi)容,擬定加工工序卡,如表1-2所列。表1-2數(shù)控車削加工工序卡單位名稱產(chǎn)品名稱零件名稱零件圖號數(shù)控車削實驗件軸11工序號程序編號夾具名稱使用設(shè)備工作地點001三爪卡盤數(shù)控車銑綜合實驗臺CAD/CAM(2)工步工步內(nèi)容刀具號刀具規(guī)格主軸轉(zhuǎn)速(r/min)進給速度(mm/min)背吃刀量(mm)備注1對刀01—03所有刀具800手動手動2毛坯粗加工01外圓車刀8005002.5刀寬253精加工外圓01外圓車刀8002001.2刀寬254切槽02割刀8002002.5刀寬255加工螺紋03螺紋刀8002001刀寬156割斷02割刀8002002.5刀寬25參考程序(該程序為PROE的NC加工模塊后置解決導(dǎo)出車外圓及退刀槽的加工程序,螺紋段為手工編程。)N10T01N25S500M03N30G1Z1.5F2540.N35G0X172.N40G1X161.5F100.N45Z-298.5N50X165.N55X165.109Z-298.504N60X165.218Z-298.516N65X165.326Z-298.536N70X165.432Z-298.564N75X165.536Z-298.599N80X165.636Z-298.642N85X165.734Z-298.692N90X165.827Z-298.749N95X165.916Z-298.813N100X166.001Z-298.883N105X166.08Z-298.959N110X166.153Z-299.04N115X166.22Z-299.127N120X166.28Z-299.218N125X166.334Z-299.314N130X166.38Z-299.413N135X166.419Z-299.515N140X166.451Z-299.62N145X166.475Z-299.727N150X166.491Z-299.835N155X166.499Z-299.944N160X166.5Z-300.N165X172.N170G0Z1.5N175G1X156.9F100.N180Z-248.5N185X160.N190X160.109Z-248.504N195X160.218Z-248.516N200X160.326Z-248.536N205X160.432Z-248.564N210X160.536Z-248.599N215X160.636Z-248.642N220X160.734Z-248.692N225X160.827Z-248.749N230X160.916Z-248.813N235X161.001Z-248.883N240X161.08Z-248.959N245X161.153Z-249.04N250X161.22Z-249.127N255X161.28Z-249.218N260X161.334Z-249.314N265X161.38Z-249.413N270X161.419Z-249.515N275X161.451Z-249.62N280X161.475Z-249.727N285X161.491Z-249.835N290X161.499Z-249.944N295X161.5Z-250.N300X167.N305G0Z1.5N310G1X152.3F100.N315Z-248.5N320X162.4N325G0Z1.5N330G1X147.7F100.N335Z-248.5N340X157.8N345G0Z1.5N350G1X143.1F100.N355Z-248.5N360X153.2N365G0Z1.5N370G1X138.5F100.N375Z-248.5N380X148.6N385G0Z1.5N390G1X133.9F100.N395Z-248.5N400X144.N405G0Z1.5N410G1X129.3F100.N415Z-248.5N420X139.4N425G0Z1.5N430G1X124.7F100.N435Z-248.5N440X134.8N445G0Z1.5N450G1X120.1F100.N455Z-248.5N460X130.2N465G0Z1.5N470G1X115.5F100.N475Z-248.5N480X125.6N485G0Z1.5N490G1X110.5F100.N495Z-199.379N500X115.061Z-203.939N505X115.135Z-204.02N510X115.204Z-204.105N515X115.266Z-204.195N520X115.321Z-204.29N525X115.369Z-204.388N530X115.41Z-204.49N535X115.444Z-204.594N540X115.47Z-204.7N545X115.488Z-204.808N550X115.498Z-204.917N555X115.5Z-205.N560X121.N565G0Z1.5N570G1X105.5F100.N575Z-198.5N580X109.N585X109.109Z-198.504N590X109.218Z-198.516N595X109.326Z-198.536N600X109.432Z-198.564N605X109.536Z-198.599N610X109.636Z-198.642N615X109.734Z-198.692N620X109.827Z-198.749N625X109.916Z-198.813N630X110.001Z-198.883N635X110.061Z-198.939N640X110.5Z-199.379N645X116.N650G0Z1.5N655G1X100.5F100.N660Z-198.5N665X111.N670G0Z1.5N675G1X95.5F100.N680Z-198.5N685X106.N690G0Z1.5N695G1X90.5F100.N700Z-198.5N705X101.N710G0Z1.5N715G1X85.5F100.N720Z-198.5N725X96.N730G0Z1.5N735G1X80.833F100.N740Z-143.5N745X84.N750X84.109Z-143.504N755X84.218Z-143.516N760X84.326Z-143.536N765X84.432Z-143.564N770X84.536Z-143.599N775X84.636Z-143.642N780X84.734Z-143.692N785X84.827Z-143.749N790X84.916Z-143.813N795X85.001Z-143.883N800X85.08Z-143.959N805X85.153Z-144.04N810X85.22Z-144.127N815X85.28Z-144.218N820X85.334Z-144.314N825X85.38Z-144.413N830X85.419Z-144.515N835X85.451Z-144.62N840X85.475Z-144.727N845X85.491Z-144.835N850X85.499Z-144.944N855X85.5Z-145.N860X91.N865G0Z1.5N870G1X76.167F100.N875Z-143.5N880X86.333N885G0Z1.5N890G1X71.5F100.N895Z-143.5N900X81.667N905G0Z1.5N910G1X66.833F100.N915Z-57.808N920X67.094Z-58.26N925X67.347Z-58.716N930X67.593Z-59.176N935X67.832Z-59.639N940X68.064Z-60.106N945X68.289Z-60.577N950X68.507Z-61.051N955X68.717Z-61.528N960X68.92Z-62.009N965X69.116Z-62.492N970X69.304Z-62.978N975X69.484Z-63.468N980X69.658Z-63.96N985X69.823Z-64.454N990X69.981Z-64.951N995X70.131Z-65.451N1000X70.274Z-65.952N1005X70.409Z-66.456N1010X70.536Z-66.962N1015X70.656Z-67.47N1020X70.767Z-67.979N1025X70.871Z-68.49N1030X70.967Z-69.003N1035X71.055Z-69.517N1040X71.135Z-70.032N1045X71.207Z-70.549N1050X71.272Z-71.066N1055X71.328Z-71.585N1060X71.376Z-72.104N1065X71.417Z-72.624N1070X71.449Z-73.144N1075X71.474Z-73.665N1080X71.49Z-74.187N1085X71.499Z-74.708N1090X71.5Z-75.N1095X77.N1100G0Z1.5N1105G1X62.167F100.N1110Z-51.6N1115X62.523Z-51.981N1120X62.873Z-52.368N1125X63.217Z-52.76N1130X63.555Z-53.157N1135X63.887Z-53.559N1140X64.213Z-53.966N1145X64.532Z-54.378N1150X64.845Z-54.795N1155X65.152Z-55.217N1160X65.452Z-55.644N1165X65.746Z-56.075N1170X66.033Z-56.51N1175X66.313Z-56.95N1180X66.587Z-57.394N1185X66.833Z-57.808N1190X72.333N1195G0Z1.5N1200G1X57.5F100.N1205Z-47.505N1210X57.919Z-47.815N1215X58.334Z-48.131N1220X58.744Z-48.454N1225X59.148Z-48.783N1230X59.548Z-49.118N1235X59.942Z-49.459N1240X60.331Z-49.806N1245X60.715Z-50.159N1250X61.094Z-50.518N1255X61.466Z-50.883N1260X61.833Z-51.254N1265X62.167Z-51.6N1270X67.667N1275G0Z1.5N1280G1X52.833F100.N1285Z-44.654N1290X53.297Z-44.893N1295X53.757Z-45.138N1300X54.213Z-45.391N1305X54.665Z-45.651N1310X55.113Z-45.918N1315X55.557Z-46.192N1320X55.997Z-46.472N1325X56.433Z-46.759N1330X56.864Z-47.053N1335X57.2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消息模式
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2023-12-0121:38無法保存工程文獻五:思考題數(shù)控加工中的誤差來源有哪些?編程時的誤差,在編程時會涉及到一些計算,在計算時就存在誤差,例如,圓整時就會出現(xiàn)誤差。機床誤差,由數(shù)控系統(tǒng)誤差、進給系統(tǒng)誤差等因素產(chǎn)生,例如圓弧查補就會存在誤差。定位誤差,當(dāng)工件在夾具上定位、夾具在機床上定位時產(chǎn)生的。對刀誤差。刀具磨損。實驗二數(shù)控銑床操作加工仿真實驗實驗?zāi)康模ǎ保┱莆諗?shù)控銑手工編程的方法;(2)掌握西門子802seM數(shù)控系統(tǒng)的基本操作;實驗內(nèi)容了解數(shù)控仿真軟件的應(yīng)用背景;熟悉西門子802seM系統(tǒng)的基本操作;設(shè)計一個輪廓型零件,對其進行手工編程,并運用數(shù)控加工仿真軟件完畢加工仿真;實驗設(shè)備(1)圖形工作站(2)南京宇航數(shù)控加工仿真軟件實驗操作環(huán)節(jié)零件圖如下:工件尺寸:200*200*30加工采用的刀具參數(shù)表1刀具參數(shù)刀具號刀具名稱刀具(半徑、半徑)補償值備注01端銑刀6精加工外輪廓02面銑刀40銑凸臺面工藝安排準備工作,開機,返回參考點,根據(jù)加工試件選用合適尺寸的工件,根據(jù)對刀,加工,選擇合適裝夾。擬定工藝路線,加工精度,切削用量等。加工過程:第一步;粗加工毛坯外輪廓;第二部,精加工;單位名稱產(chǎn)品名稱零件名稱零件圖號成都理工核自院數(shù)控車削試件工序號程序編號夾具名稱使用設(shè)備工作地點001數(shù)控車銑綜合實驗臺CAD/CAM實驗室工步工步內(nèi)容刀具號刀具規(guī)格主軸轉(zhuǎn)速進給速度背吃刀量備注1對刀01,02所有1000手動手動2毛坯加工01端銑刀600500mm/min43粗加工01端銑刀1000500mm/min24精加工02面銑刀1000500mm/min1表2數(shù)控銑削加工工序卡參考程序(此程序由PROENC模塊的后置解決導(dǎo)出。其中,加工路線在PROE中生成加工路線時已經(jīng)考慮進去。所以程序中沒有加入刀具半徑補償)NC程序G55N30T01D01M06N35S1000M03N40G0Z10.M08N45X-49.644Y-99.526N50Z13.N55G1X-50.738Y-98.493F500.N60X-51.699Y-97.482N65X-52.596Y-96.432N70X-52.596Y-96.432Z13.N75G2X-54.919Y-93.05I20.068J16.272N80G1X-54.919Y-93.05Z13.N85G2X-56.649Y-89.392I21.736J12.52N90G1X-56.649Y-89.392Z13.N95G2X-57.749Y-85.559I22.765J8.606N100X-58.2Y-81.893I24.323J4.851N105G1X-58.2Y-81.893Z13.N110G2X-58.186Y-79.206I24.423J1.216N115G1X-58.069Y-77.915N120X-58.069Y-77.915Z13.N125G2X-57.38Y-74.529I21.396J-2.591N130G1X-57.38Y-74.529Z13.N135G2X-56.635Y-72.131I55.213J-15.824N140G1X-56.635Y-72.131Z13.N145G3X-57.711Y-61.022I-13.318J4.317N150G1X-57.711Y-61.022Z13.N155G2X-59.171Y-58.237I57.711J32.022N160G3X-62.726Y-58.178I-1.793J-.886N165G2X-64.014Y-59.925I-6.897J3.735N170G3X-64.948Y-61.114I11.74J-10.188N175G1X-64.948Y-61.114Z13.N180G2X-66.646Y-63.204I-32.686J24.823N185X-69.339Y-66.168I-36.167J30.153N190G1X-69.339Y-66.168Z13.N195G2X-71.104Y-67.788I-18.575J18.466N200G1X-71.905Y-68.419N205G2X-74.138Y-69.816I-9.021J11.943N210G1X-74.138Y-69.816Z13.N215G2X-78.385Y-70.99I-4.944J9.613N220G1X-78.385Y-70.99Z13.N225G2X-81.589Y-70.668I-.695J9.179N230G1X-81.589Y-70.668Z13.N235G2X-82.818Y-70.202I2.144J7.519N240G1X-82.818Y-70.202Z13.N245G2X-83.893Y-69.606I4.608J9.571N250X-86.236Y-67.576I5.605J8.835N255G1X-86.236Y-67.576Z13.N260G2X-87.939Y-65.086I10.024J8.685N265X-88.981Y-62.75I15.57J8.343N270G1X-88.981Y-62.75Z13.N275G2X-90.017Y-58.923I22.229J8.075N280G1X-90.017Y-58.923Z13.N285G2X-90.555Y-54.245I32.416J6.1N290X-90.468Y-48.806I43.098J2.032N295G1X-90.468Y-48.806Z13.N300G2X-89.931Y-44.34I51.614J-3.942N305G1X-89.931Y-44.34Z13.N310G2X-88.542Y-38.06I57.575J-9.442N315G1X-88.542Y-38.06Z13.N320G2X-86.058Y-30.819I62.627J-17.44N325G1X-86.058Y-30.819Z13.N330G2X-82.621Y-23.613I65.129J-26.643N335G1X-82.621Y-23.613Z13.N340G2X-79.566Y-18.53I65.204J-35.722N345G1X-79.566Y-18.53Z13.N350G2X-74.008Y-11.095I62.688J-41.073N355G1X-74.008Y-11.095Z13.N360G2X-71.492Y-8.255I67.352J-57.124N365G1X-69.757Y-6.427N370X-68.359Y-5.037N375X-68.359Y-5.037Z13.N380G2X-65.485Y-2.431I41.084J-42.412N385G1X-65.485Y-2.431Z13.N390G2X-62.671Y-.181I47.926J-57.056N395G1X-62.671Y-.181Z13.N400G3X-58.457Y3.032I-159.435J213.515N405X-57.51Y3.961I-3.616J4.631N410X-56.861Y4.937I-4.794J3.89N415G1X-56.861Y4.937Z13.N420G3X-56.412Y6.033I-5.2J2.774N425G1X-56.412Y6.033Z13.N430G3X-55.86Y11.036I-13.412J4.012N435G1X-55.86Y11.036Z13.N440G2X55.86Y18.964I55.86J3.964N445X55.86Y11.036I-55.86J-3.964N450G1X55.86Y11.036Z13.N455G3X56.412Y6.033I13.964J-.991N460G1X56.412Y6.033Z13.N465G3X56.93Y4.812I5.633J1.672N470X57.602Y3.851I5.374J3.039N475G1X57.602Y3.851Z13.N480G3X58.457Y3.032I4.483J3.825N485G1X58.457Y3.032Z13.N490G3X62.103Y.252I133.595J171.476N495G1X62.103Y.252Z13.N500G2X65.371Y-2.334I-50.375J-66.999N505G1X65.371Y-2.334Z13.N510G2X69.182Y-5.847I-38.623J-45.734N515G1X69.182Y-5.847Z13.N520G2X72.946Y-9.866I-62.282J-62.088N525G1X74.597Y-11.799N530X76.115Y-13.693N535X77.51Y-15.55N540X77.51Y-15.55Z13.N545G2X82.258Y-22.958I-60.97J-44.307N550X85.319Y-29.081I-62.05J-34.855N555G1X85.319Y-29.081Z13.N560G2X87.71Y-35.31I-61.433J-27.15N565G1X87.71Y-35.31Z13.N570G2X89.393Y-41.501I-58.593J-19.247N575X90.113Y-45.533I-55.015J-11.909N580G1X90.113Y-45.533Z13.N585G2X90.511Y-49.425I-50.329J-7.12N590G1X90.511Y-49.425Z13.N595G2X90.594Y-53.114I-44.467J-2.841N600G1X90.521Y-54.857N605X90.375Y-56.525N610X90.21Y-57.792N615X89.944Y-59.293N620X89.944Y-59.293Z13.N625G2X89.075Y-62.487I-23.459J4.671N630X88.34Y-64.29I-17.972J6.274N635G1X88.34Y-64.29Z13.N640G2X87.385Y-66.031I-14.152J6.628N645G1X86.801Y-66.876N650X86.185Y-67.634N655X85.538Y-68.311N660G2X84.159Y-69.432I-7.171J7.41N665G1X83.439Y-69.878N670G2X81.589Y-70.668I-4.087J7.009N675G1X81.589Y-70.668Z13.N680G2X78.385Y-70.99I-2.509J8.857N685G1X78.385Y-70.99Z13.N690G2X77.349Y-70.87I.915J12.45N695G1X77.349Y-70.87Z13.N700G2X75.629Y-70.446I1.629J10.301N705X73.554Y-69.502I3.875J11.277N710G1X73.554Y-69.502Z13.N715G2X71.551Y-68.149I7.954J13.928N720G1X71.551Y-68.149Z13.N725G2X69.431Y-66.259I14.712J18.642N730G1X69.431Y-66.259Z13.N735G2X66.983Y-63.595I29.675J29.725N740G1X66.983Y-63.595Z13.N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