CCS焊接工藝認(rèn)可表格

CCS焊接工藝認(rèn)可表格FORM：pWPS-1/3焊接工藝計(jì)劃書(pWPS)PreliminaryWeldingProcedureSpecification基本參數(shù)工作控制號：EssentialparametersNo.焊接工藝名稱及編號Nameandserialnumber制造廠名稱及地址Manufacture’sNameandaddress焊接方法：Weldingprocess單道焊FORMCHECKBOXSinglepass多道焊FORMCHECKBOXMultipass組合焊FORMCHECKBOXMultiprocess單面焊FORMCHECKBOXOneside雙面焊FORMCHECKBOXDoubleside背面清根FORMCHECKBOXBackgouging接頭型式：Jointtype焊接位置：Weldingposition母材級別/交貨狀態(tài)：Parentmetalgrade/deliverycondition焊接設(shè)備的型號：Weldingequipment母材厚度Thickness車間底漆：Shopprimer管子外徑尺寸：PipeoutsideDia.保護(hù)氣體（種類/純度）：Shieldinggas(type/purity)坡口設(shè)計(jì)(草圖)Testjointdetails(sketchwithdimensions)焊道布置和焊接順序(草圖)Beadsequencedetails(sketch)焊接參數(shù)Weldingparameters焊道Run焊接方法Process焊材直徑Sizeoffillermaterial(mm)電流種類和極性Typeofcurrent/Polarity焊接電流Current(A)電弧電壓Voltage(V)焊接速度*Travelspeed*(cm/min)熱輸入*Heatinput*[kJ/cm]氣體流量Gasflowrate(1／min)*如有必要時(shí)*Ifrequired焊接工藝計(jì)劃書(pWPS)（續(xù)）FORM：pWPS-2/3焊接材料(型號/規(guī)格/等級)：Fillermaterial(type/size/grade)襯墊材料(廠家及型號)：Backing（manufactureandtype）：施焊環(huán)境：Weldingsiteconditions焊前預(yù)熱溫度Preheattemperature道間溫度Inter-passtemperature焊后熱處理：Post-weldheattreatment最低值Min.℃最低值Min.℃最高值Max.℃預(yù)熱方法：Preheatmethod其它有關(guān)特殊要求*：Otherinformation**如焊條/焊絲最大擺動寬度、焊道清潔方式、脈沖電流特性等*e.g.Weaving(max.Widthofrun),Methodofinter-passcleaning,characteristicofpulsecurrentetc.試驗(yàn)項(xiàng)目Testitems非破壞性檢查Non-destructiveexamination目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magneticparticle滲透探傷Liquidpenetrate破壞性試驗(yàn)Destructiveexamination拉伸試驗(yàn)Tensiletests橫向拉伸Transverse縱向拉伸Longitudinal彎曲試驗(yàn)Bendtests正彎Face反彎Root側(cè)彎Side沖擊試驗(yàn)Impacttests試驗(yàn)溫度：Testtemperature℃焊縫根部Rootofweld焊縫中心centerofweld熔合線fusionline距熔合線2mm2mmfromFL焊縫表面Faceofweld焊縫中心centerofweld熔合線fusionline距熔合線2mm2mmfromFL距熔合線5mm5mmfromFL距熔合xxmmxxmmfromFL宏觀檢查Macroexamination硬度試驗(yàn)Hardnesstest角接焊破斷試驗(yàn)Filletweldfracture其他檢查和試驗(yàn)Additionaltest(s)焊縫金屬的化學(xué)成分Chemicalanalysisofweld試件母材的化學(xué)成分Chemicalanalysisofparentplate接頭金相照片（×倍）metallographicofthejoint(×)點(diǎn)蝕試驗(yàn)Pittingtest晶間腐蝕試驗(yàn)Intercrystallinecorrosiontest簽名：Signature制造廠代表日期ManufacturerDateFORMpWPS-3/3焊接工藝計(jì)劃書(pWPS)(續(xù))PreliminaryWeldingProcedureSpecification(continued)以下由驗(yàn)船師填寫：ThefollowingistobefilledinbytheSurveyor:上述焊接工藝計(jì)劃書經(jīng)審核，同意按本焊接工藝計(jì)劃書進(jìn)行焊接工藝試驗(yàn)………………Theabove-mentionedpWPShasbeenreviewedandimplementationofWPTinaccordancewiththispWPSisapproved.上述焊接工藝計(jì)劃書經(jīng)審核，審核意見如下：(請及時(shí)回復(fù)并與擔(dān)當(dāng)驗(yàn)船師聯(lián)系)…………簽名：SignatureCCS驗(yàn)船師日期CCSSurveyorDate填寫說明：Remarks:×————適用Applicable————不適用Inapplicable下列縮寫可用于表格填寫：Thefollowingabbreviationmaybeusedinthisform.焊接方法：Weldingprocess:手工電弧焊：SMAW，埋弧焊：SAW，金屬極氣體保護(hù)焊：GMAW，鎢極氣體保護(hù)焊：GTAW，藥芯焊絲氣體保護(hù)焊：FCAW，氣電立焊：EGW焊接位置：Weldingposition平焊：F；立焊(上行)V(up)；立焊(下行)V(down)；橫焊H；仰焊O船形角焊：FF;平角焊：FH;立向上角焊：FVu;立向下角焊：FVd；仰角焊FO；電流種類和極性：Typeofcurrent&Polarity：交流AC；直流正接DCSP；直流反接DCRP；脈沖電流Pulsed焊接工藝認(rèn)可試驗(yàn)報(bào)告（WPQR）FORM:WPQR-1/4WeldingProcedureQualificationRecord工作控制號：No.:制造廠焊接工藝編號Manufacture'sweldingprocedureNo.制造廠名稱及地址Manufacture'snameandaddress材料及焊接工藝MaterialandWeldingprocess焊接工藝試驗(yàn)日期：Dateofweldingproceduretest：焊接方法：SAWWeldingprocess單道焊單面焊SinglepassOneside多道焊雙面焊MultipassBothside組合焊背面清根MultiprocessBackgouging坡口設(shè)計(jì)（草圖）Testjointdetails(sketchwithdimensions)焊道布置和焊接順序(草圖）Beadsequencedetails(sketch)接頭形式：Jointtype焊接位置：平焊FWeldingposition母材(等級/厚度/交貨狀態(tài))：Parentmetal(grade/thickness/deliverycondition)焊接材料（型號/規(guī)格/等級）：Fillermaterial(type/size/grade)襯墊材料(廠家及型號)：Backing(manufactureandtype）：保護(hù)氣體（種類/純度）：Shieldinggas(type/purity)管子外徑尺寸：Outsidediameterofpipe焊劑：Flux:預(yù)熱及熱處理：Preheatandpost-weldheattreatment焊前預(yù)熱溫度Preheattemperature道間溫度Interpasstemperature最低值Min℃最低值Min℃最高值Max℃焊后熱處理：Post-weldheartreatment其他說明：Otherinformation焊接細(xì)節(jié)Weldingdetails焊道Run焊接方法Process焊材直徑Sizeoffillermaterial(mm)電流種類和極性Typeofcurrent/polarity焊接電流Current[A]電弧電壓Voltage[V]焊接速度2Travelspeed2[cm/min]熱輸入2Heatinput2[kJ/cm]氣體流量Gasflowrate(l/min)焊工姓名Welder'sname環(huán)境溫度：℃AmbientTemperature相對濕度：%RelativeHumidity焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-2/4WeldingProcedureQualificationRecord(continued)試驗(yàn)項(xiàng)目及結(jié)果Testitemsandresults1.非破壞性試驗(yàn)Non-destructivetesting目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magneticparticle滲透探傷Liquidpenetrate2.破壞性試驗(yàn)Destructivetesting拉伸試驗(yàn)Tensiletests試樣Testassembly抗拉強(qiáng)度Tensilestrength(N/mm2)屈服強(qiáng)度Yieldstrength(N/mm2)伸長率Elongation%斷面收縮率Reductionofarea%斷裂位置Locationofrupture試驗(yàn)溫度Testtemperature℃橫向拉伸1Transverse1橫向拉伸2Transverse2縱向拉伸Longitudinal/彎曲試驗(yàn)Bendtests角接焊破斷試驗(yàn)Filletweldfracture試樣Testassembly壓頭直徑/彎曲角度Former/angle結(jié)果Result1.正彎Facebend2.正彎Facebend3.反彎Rootbend焊縫斷面宏觀檢驗(yàn)(照片和結(jié)果)反彎Rootbend縱向彎曲Longitudinal沖擊試驗(yàn)Impacttests試驗(yàn)溫度Temp.℃要求：Requirement尺寸：Size類型：Type缺口位置Notchlocation試驗(yàn)值Values(J)123平均值A(chǔ)verage(J)備注Remarks缺口位置Notchlocation試驗(yàn)值Values(J)123平均值A(chǔ)verage(J)備注Remarks復(fù)試Retest硬度測試Hardnesstest測試形式和載荷:Typeandload測試位置小示意圖Locationofhardnessmeasurements(sketch)區(qū)域AreaHardnessrange硬度范圍母材Parentmaterial熱影響區(qū)H.A.Z焊縫Weld焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-3/4WeldingProcedureQualificationRecord(continued)附加試驗(yàn)（規(guī)范3.2.4.3款要求）：Additionaltest(s)andresult(s)(Accordingto3.2.4.3ofRulesforMaterialandWelding)注：Notes:1、如焊條/焊絲最大擺動寬度、焊道清潔方式、脈沖電流特性等e.g.weaving(max、widthofrun),methodofinterpasscleaning,characteristicofpulsecurrent2、如有必要時(shí)Ifrequired×————適用Applicable————不適用Inapplicable下列縮寫可用于表格填寫：Thefollowingabbreviationmaybeusedinthisform焊接方法：Weldingprocess手工電弧焊SMAW；埋弧焊SAW；金屬極氣體保護(hù)焊GMAW；鎢極氣體保護(hù)焊GTAW；藥芯焊絲氣體保護(hù)焊FCAW；氣電立焊EGW焊接位置：Weldingposition:平焊F；立焊(上行)V(up)；立焊(下行)V(down)；橫焊H；仰焊O電流種類和極性：Typeandpolarityofcurrent：交流AC；直流正接DCSP；直流反接DCRP；脈沖電流Pulsed船形角焊：FF;平角焊：FH;立向上角焊：FVu;立向下角焊：FVd；仰角焊FO；茲證明本焊接工藝認(rèn)可過程和試驗(yàn)結(jié)果，符合中國船級社《材料與焊接規(guī)范》。THISistocertifythatthetestprocessandresultswerefoundtobeincompliancewiththerelevantrequirementsofCCSrulesformaterialsandwelding.簽名：Signature制造廠代表日期Manufacturer_________________Date_________________CCS驗(yàn)船師日期CCSSurveyor_________________Date_________________附件FORM:WPQR-4/4Appendix為了保證焊接工藝認(rèn)可試驗(yàn)的質(zhì)量，并使其具有可追溯性，應(yīng)提交下列文件的復(fù)印件(必要時(shí)也可進(jìn)行增減)。Inordertoinsurethequalityofweldingproceduretestandmakeittraceable,copiesofthedocumentslistedbelowaretobesubmitted.(Itemsinthelistmaybeaddedordeletedasnecessary).文件清單ListofDocuments序號No.文件名稱Documentname備注Remarks1母材質(zhì)量證明書Certificationofbasematerial2焊接材料質(zhì)量證明書Certificationoffillermaterial3無損檢測報(bào)告NDTreports4試驗(yàn)報(bào)告(包括拉伸、彎曲、沖擊、硬度等)Testreports(Tensiletests,Bendtests,impacttests,Hardnesstest,etc.)5焊縫斷面宏觀檢驗(yàn)報(bào)告(照片和結(jié)果)Macroexaminationreports(Photoandresult)6外觀檢查照片Photosofweldsurface7力學(xué)性能試樣照片Photosoftestpieces8施焊焊工CCS資格證書(如有時(shí))Welder’CertificateissuedbyCCS(ifany)9焊接參數(shù)記錄Recordoftheweldingparameters.10FORM：WPS-1/2焊接工藝規(guī)程(WPS)WeldingProcedureSpecification工作控制號：No.焊接工藝名稱及編號Nameandserialnumber制造廠名稱及地址Manufacture’sNameandaddress適用板材(鋼管)規(guī)格/材質(zhì)：Basematerialrange焊接方法：Weldingprocess單道焊Singlepass多道焊Multipass組合焊Multiprocess單面焊Oneside雙面焊Doubleside背面清根Backgouging接頭型式：Jointtype焊接位置：Weldingposition母材級別/交貨狀態(tài)：Parentmetalgrade/deliverycondition)焊接設(shè)備的型號和主要性能參數(shù)：Weldingequipment母材板厚：Thickness車間底漆：Shopprimer管子外徑尺寸：PipeoutsideDia.氣體種類：Gastype坡口設(shè)計(jì)(草圖)Testjointdetails(sketchwithdimensions)焊道布置和焊接順序(草圖)Beadsequencedetails(sketch)焊接參數(shù)Weldingparameters焊道Run焊接方法Process焊材直徑Sizeoffillermaterial(mm)電流種類和極性Typeofcurrent/Polarity焊接電流Current(A)電弧電壓Voltage(V)焊接速度*Travelspeed*(cm/min)熱輸入*Heatinput*[kJ/cm]氣體流量Gasflowrate(1／min)*如有必要時(shí)*Ifrequired焊接工藝規(guī)程(WPS)(續(xù))FORM：WPS-2/2WeldingProcedureSpecification(continued)焊接材料(型號/規(guī)格/等級)：Fillermaterial(type/size/grade)