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回顧1-基本概念,解題思路-解題思路-基本環(huán)節(jié):設(shè)計(jì)方程CSTRPFRBatch1級(jí)和2級(jí)反應(yīng)恒容變?nèi)菔煊洝⑹熘?、熟?-膨脹因子膨脹率3-理想反應(yīng)器:極端行為CSTRPFR實(shí)際反應(yīng)器4-教學(xué)與學(xué)習(xí)A.科學(xué)概念、知識(shí)庫(kù)B.技能:解決問(wèn)題的能力(思路+細(xì)節(jié))實(shí)驗(yàn)解析數(shù)值(工具)iC.相關(guān)的數(shù)學(xué)0維:CSTR代數(shù)方程(組)1維:PFR常微分方程(組)2維:2D-PFR偏微分方程(組)直接求解迭代(試差)直接解析數(shù)值解(如Matlab)直接解析(如拉氏變換)數(shù)值解(如COMSOL)D.收獲:知識(shí),方法論,信心物理-建模-求解-應(yīng)用Chapter6
MultipleReactionsOverviewMultiplereactions,somedesired,someundesiredEconomicsuccessofachemicalplant:minimizationofundesiredsidereactionsthatoccuralongwiththedesiredreactionReactorselectionfor:series,parallel,independent,andcomplexreactionsSelectivity&yield6.1Definitions6.1.1TypesofreactionsABCParallelk1k2SeriesABCk1k2ComplexA+BC+DA+CEIndependentreactionsAB+CDE+F(consecutive)examples...光氣法合成異氰酸酯主要副反應(yīng)釜式反應(yīng)器生產(chǎn)工藝DesiredandundesiredreactionsReactorsystemADUSeparatorSelectivityHowoneproductisfavoredoveranotherInstantaneousselectivityofDOverallselectivityofDForabatch:(1)(2)EfficiencyofareactorsystemCostLowHighTotalcostReactorcostSeparatorcostExample:
OverallandinstantaneousselectivitiesforaCSTROverallandinstantaneousselectivitiesforaCSTR?ReactionyieldInstantaneousyieldOverallyieldBasedonmolesBasedonmolarflowrates(batchsystem)(flowsystem)Reactorperformance:Conversion,Selectivity,YieldCommentOverallselectivitiesandyields:importantindeterminingprofitsRate-basedselectivitiesgiveinsightsinchoosingreactorsandreactionschemesthatwillhelpmaximizetheprofitGreaterconversionMoreselectivity(oryield)轉(zhuǎn)化率、選擇性、收率的不同定義方式反應(yīng)掉A的摩爾數(shù)投入A的摩爾數(shù)生成P時(shí)消耗A的摩爾數(shù)反應(yīng)掉A的摩爾數(shù)生成P時(shí)消耗A的摩爾數(shù)投入A的摩爾數(shù)
轉(zhuǎn)化率(Conversion):選擇性(Selectivity):收率(Yield):供參考6.2ParallelreactionsdesiredundesiredRatelawsReactionsSelectivityRateofdisappearanceofA6.2.1MaximizingthedesiredproductforonereactantCase1:
1>2Batchorplug-flow:betterchoiceCase2:
2>1CSTR:betterchoiceMakeCAaslargeaspossibleDilutethefeedstream,lowerCAGas-phase:noinerts,highpressureLiquid-phase:min.diluentsorarecyclereactor(productsrecycled)EffectoftemperatureCase3:ED>EUHightemperature:better!Case4:EU>EDLowtemperature:better!Example:Maximizingtheselectivity
(1)(2)(3)CAPFRorCSTR?EffectoftemperatureDiscussions:...Furtheroptimization:Howcanweincreasetheconversionandstillhaveahighselectivity?Given=0,CA,CX,CB,CY
andCAf(XA)SB/XYXACA0CAfC*ACSTRPFR6.2.2ReactorselectionandoperatingconditionsInstantaneousselectivityReactorselectionCriteria:Selectivity,Yield,Temperaturecontrol,Safety,CostSimultaneousreactionswithtworeactantsReactorselectionAB(a)CSTRAB(b)Tubularreactor(c)Batch(d)Semi-batchBPureAinitially(e)Semi-batchAPureBinitiallyAB(f)Amembranereactororatubularreactorwithsidestreams(g)AmembranereactororatubularreactorwithsidestreamsBAAB(h)SeriesofsmallCSTRsBA(i)TubularreactorwithrecycleAB(j)CSTRwithrecycleBADC(k)MembranereactorABCD(l)ReactivedistillationExampleCaseI:
1>2,1>2.Leta=1-2,b=1-2TubularreactorBatchreactorHighpressure(ifgasphase),andreduceinertsCaseII:
1>2,1<2.Leta=1-2,b=2-1Semibatchreactor,BfedslowlyMembranereactorortubularreactorwithsideBAseriesofsmallCSTRs:Atothefirst,BtoeachCaseIII:
1<2,1<2.Leta=2-1,b=2-1CSTRPFRwithalargerecycleratioDilutedfeedwithinertsLowpressure(ifgasphase)CaseIV:
1<2,1>2.Leta=2-1,b=1-2Semibatchreactor,AfedslowlyMembranereactorortubularreactorwithsideAAseriesofsmallCSTRs:freshAtoeach6.3MaximizingthedesiredproductinSeriesReactionsCjABC
example...tMolebalanceonARatelawStoichiometryCombiningLetIntegrating:atW=0,CA=CA0(1)MolebalanceonBRatelaw(net)StoichiometryCombiningIntegrating:(2)(3)OptimumyieldQuestion:k1=k2...?(4)MolebalanceonCEntrancecondition:’=0,CC=0FindingtheSelectivityinaCSTR.A.BalanceonSpeciesA
B.BalanceonSpeciesBC.BalanceonSpeciesCminimumvalueofVatwhichthereisanacceptablemolarflowrateofthedesiredproductBfromtheCSTR6.4Algorithmforsolutionofcomplexreactions6.4.1MolebalancesMolebalancesformultiplereactionsBatchCSTRPFR/PBRSemibatchBaddedtoAMolarquantities(GorL)Concentration(Liquid)6.4.2Netratesofreaction6.4.2AWritingthenetrateofformationforeachspeciesReaction1:...Reaction2:......Reactionq:...Netratesofreaction:i:reactionnumberj:species6.4.2BRatelawsj–speciesi–reactionnumberWeneedtodeterminetheratelawforatleastonespeciesineachreaction.6.4.2CStoichiometry:RelativeratesofreactionRelatetheratelawforaparticularreactionandspeciestootherspeciesparticipatinginthereaction6.4.2DCombineindividualratelawstofindthenetrateSummary:RatesRelativeratesRatelawsNetratesNeedexercise!6.4.3Stoichiometry:concentrationsLiquidphase:Gasphase:ForisothermalsystemswithnopressuredropIsothermalreactiondesignalgorithmformultiplereactionsReactions:numbereachreactionMolebalance:writemolebalanceoneachandeveryspeciesNetratelaws:writethenetrateofreactionforeachspecieswriteratelawforonespeciesineveryreactionIneachreactionrelatetheratesofreactionofeachspeciestooneanothercombinenetrates,ratelaws,andrelativeratestowritethenetratesintermsofconcentrationStoichiometry:forisothermalgas-phasereactions,writetheconcentrationsintermsofmolarflowrates;forliquid-phasereaction,justuseconcentrationsastheyarePressuredrop:writegas-phasepressuredroptermintermsofmolarflowratesCombine:UseanODEsolvertocombinestepsthroughtosolvefortheprofilesofmolarflowrates,concentration,andpressure,etc.6.5MultiplereactionsinaPFR/PBRCoupledODEsForconstant-pressurebatchsystems:simplysubstituteNiforFiExample,P2356.6MultiplereactionsinaCSTRAcoupledsetofalgebraicequations6.7Membranereactorstoimproveselectivity
inmultiplereactionsUseofmembranereactorstoenhanceselectivity(Chap
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