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版本修訂歷史統(tǒng)計(jì)RevisionHistory起草:審核:同意:______________日期:日期:日期:______________目標(biāo)Objective規(guī)范新物料開發(fā)管理步驟,確保新物料滿足產(chǎn)品性能、功效需求。Toregulatethe<ManagementProcedureforNewMaterialExploitation>toensurethenewmaterialcanmeettheproductfunctionandperformancerequirements.適用范圍ApplicableScope此程序適適用于本企業(yè)全部新物料開發(fā)工作。Thismanagementprocedureisapplicabletoallthenewmaterialexploitationinthecompany.職責(zé)Responsibilities研發(fā)部:負(fù)責(zé)向采購提供所需物料具體技術(shù)參數(shù)要求;同時(shí),在選擇新物料時(shí),盡量滿足環(huán)境保護(hù)要求及可連續(xù)利用;在了解市場情況下,提供聯(lián)絡(luò)方法、地址、參考價(jià)格等信息;當(dāng)采購碰到困難時(shí),研發(fā)人員幫助采購選擇代用具;所采購物料回來后確定物料功效、性能并幫助CE完成測試認(rèn)證工作。TheR&Ddepartment:shallprovidethedetailedtechnologyspecificationofrequiredmaterialtothepurchasingdepartment.Thenewmaterialshouldbeare-cyclematerialandenvironmentalmaterial;shallprovidetheinformationsuchasthecont華為XXpersonandaddress,referenceprice,etc;theR&Dengineersshouldassistthepurchasingdepartmenttochoosethesubstitutedmaterialwhenthematerialpurchasingisdifficult;confirmthepurchasedmaterialfunctionandperformance,andhelpCEtocompletethetestcertificate.采購部:負(fù)責(zé)完成研發(fā)所需新物料采購工作;立即向研發(fā)提供物料市場情況,包括貨期、參考價(jià)格、技術(shù)支持、服務(wù)等;負(fù)責(zé)向供給商索取和督促提供新物料認(rèn)可書,跟蹤物料認(rèn)可過程,并將本企業(yè)已經(jīng)認(rèn)可新物料認(rèn)可書轉(zhuǎn)交給供給商。Thepurchasingdepartment:shallresponsibleforthepurchasingworkofthenewmaterialsthatrequiredbytheR&Drequirement,andshouldprovidethemarketinformationtotheR&Ddepartment,suchasthefutures,referenceprice,technologysupport,service華為XX..shallfollowandgetthenewmaterialacknowledgement/specificationfromthesupplier,andsendtheapprovednewmaterialacknowledgementtosupplier.工程部:完成新物料測試認(rèn)證工作,并提供完整具體測試匯報(bào);對(duì)測試匯報(bào)進(jìn)行審核和同意;幫助采購部完善新物料認(rèn)可書必需包含內(nèi)容。Theengineeringdepartment:shallresponsibleforthetestandcertificationofthenewmaterials,andshouldprovidethecompletedtestreport.Thereportshallbecheckedandapprovedbytheengineeringdepartment.Theengineeringdepartmentshouldassistthepurchasingdepartmenttocompleteandupdatethe<Productspecificationforapproval>ofthenewmaterialthatnecessarycontents.品質(zhì)部:負(fù)責(zé)確定新物料認(rèn)可書格式及標(biāo)準(zhǔn)(環(huán)境保護(hù)標(biāo)準(zhǔn))符合性;實(shí)施新物料(非PCB板類)可靠性試驗(yàn)(高、低溫試驗(yàn))并提供試驗(yàn)數(shù)據(jù);負(fù)責(zé)全部新物料ROHS檢測。Thequalitydepartment:shallresponsiblefortheconfirmationoftheformatandconformedstandard(Environmentalprotectionstandard)ofthe<Productspecificationforapproval>thatisthenewmaterials,andtheimplementofthereliabilitytest(includethehighandlowtemperaturetest)forthenewmaterial(nonPCBmaterial),alsotheRoHSinspectionandtestforallthenewmaterials.銷售部:負(fù)責(zé)對(duì)用戶要求事項(xiàng)進(jìn)行確定并代表用戶認(rèn)可。Thesalesdepartment:shallresponsiblefortheconfirmationofthecustomerrequirements,andtheacceptanceonbehalfofthecustomer.相關(guān)部門:負(fù)責(zé)對(duì)新物料認(rèn)可結(jié)果進(jìn)行評(píng)定、確定。Otherrelateddepartments:shallresponsiblefortheevaluationandvalidationofthenewmaterial.項(xiàng)目經(jīng)理:負(fù)責(zé)結(jié)構(gòu)及包裝材料類新物料認(rèn)可書審批Theprojectmanager:shallresponsiblefortheconfirmationofthe<Productspecificationforapproval>thatisthestructureandpackagenewmaterials.總工程師:負(fù)責(zé)電子材料類新物料認(rèn)可書審批,或替換項(xiàng)目經(jīng)理審批新物料認(rèn)可書。Thegeneralengineer:shallresponsiblefortheapprovalofthe<Productspecificationforapproval>thatistheelectronicnewmaterials,ortheconfirmationinsteadoftheprojectmanager.專用名詞說明TermsandDefinitions:電子材料:晶體管、IC類、電感、電阻、電容等元器件、包含線材、產(chǎn)品電器配件(遙控器、耳機(jī)、車充等)等Electronicmaterials:thetransistors,IC,inductance,resistance,capacitor,cableandwire,andtheelectronicpart(Remotecontrol,earphone,chargerforthecaretc.)etc..包裝材料:內(nèi)外包裝箱、產(chǎn)品彩盒、產(chǎn)品標(biāo)簽標(biāo)貼、說明書等Packagematerials:insideandoutsidepackingbox,colorbox,productlabelandmanualbooks,etc..塑膠、五金類材料:產(chǎn)品塑料外殼,產(chǎn)品裝配用五金器件等Plasticandmetalpartmaterials:plasticpart,metalpart,etc.PCB板類材料:用于安裝電子元器件基板PCBmaterials:theboardusedtoinstalltheelectroniccomponents.程序內(nèi)容ProcedureContents新物料編碼增加Addthenewmaterialcode工程部依據(jù)產(chǎn)品初始材料清單結(jié)合K3系統(tǒng)整理出該產(chǎn)品新物料清單,填寫《內(nèi)部聯(lián)絡(luò)單》并由工程師確定,工程部主管同意即可在K3系統(tǒng)中增加新物料編碼,同時(shí)注明相關(guān)新物料為未認(rèn)可狀態(tài)(研發(fā)確定欄為“N”),未認(rèn)可物料在下次生產(chǎn)時(shí)須認(rèn)可才能生產(chǎn)。TheengineeringdepartmentshallcompletethenewmateriallistaccordingtotheinitialmateriallistandK3system.inordertoaddthematerialcodeintheK3system,the<internalcommunicationnotice>shallbecompletedandconfirmedbytheengineer,andthenapprovedbytheengineeringdepartmentdirector.Alsoshallidentifythenewmaterialstatuswithno-acceptanceintheK3system(identifythe“N”intheR&Dconfirmingcolumn),andtheno-acceptancematerialcannotbeusedintheproduction.全部PCB物料編碼在PCB資料發(fā)出后,工程部即可增加該物料編碼。ThePCBmaterialcodeshallbeaddedbytheengineeringdepartmentafterthePCBdocumentsareapprovedandsentout.新物料需求Thenewmaterialrequirement電子料、包裝材料需求由產(chǎn)品研發(fā)人員依據(jù)項(xiàng)目開發(fā)和產(chǎn)品改善需求,填寫《新物料需求表》,并經(jīng)部門主管簽字確定,主管副總經(jīng)理同意后提交給計(jì)劃部簽收并交采購部采購。TheelectronicandpackagematerialrequirementshallbeproposedbytheR&Dengineersaccordingtotherequirementsofexploitationprojectandproductimprovement.Theengineersshouldfillinthe<newmaterialdemandlist>,andthelistshallbeconfirmedbythedepartmentdirector,approvedbythevicegeneralmanager.AlsothelistshouldbesenttothePMCdepartmentforsignatureandtothepurchasingdepartmentforpurchasing.研發(fā)工程師在提交包裝材料《新物料需求表》時(shí),需提交產(chǎn)品內(nèi)外包裝材料規(guī)格書,規(guī)格書包含但不限于:技術(shù)圖紙、加工工藝文件,認(rèn)可書封面,供給商依據(jù)新物料規(guī)格書要求進(jìn)行資料處理和樣品制作,并完善新物料規(guī)格書,增加物料檢驗(yàn)匯報(bào)、具體材質(zhì)說明和環(huán)境保護(hù)認(rèn)證資料等內(nèi)容。TheR&Dengineersshallprovidethespecificationoftheinside-outsidepackagematerialstogetherwiththe<newmaterialdemandlist>ofthepackagematerials.Thespecificationincludethefollowbutnotlimitto:technologydrawing、processingtechnicsfiles、acknowledgementcoveretc..Thevendorsshouldhandletherelatedfilesandmanuf華為XXurethesampleaccordingtothespecificationrequirementofthenewmaterials,andupdatethespecificationofthenewmaterials,providetheinspectionreport、detailinformationspecificationandenvironmentalprotectionspecificationofthenewmaterials.塑膠、五金類材料分為自主設(shè)計(jì)外形,自主開模物料和購置市場上現(xiàn)成物料(標(biāo)準(zhǔn)物料)。Plasticandmetalmaterialsinclude:self-designedappearance、self-moldedpartandexitingmaterialpurchasingfromthemarket(StandardMaterial).5.2.3.1自主設(shè)計(jì)外形,自主開模塑膠、五金類物料需求,研發(fā)工程師依據(jù)產(chǎn)品外形及結(jié)構(gòu)要求,完成產(chǎn)品塑膠件、五金件結(jié)構(gòu)圖設(shè)計(jì),經(jīng)過內(nèi)部評(píng)審及外部(物料供給商)評(píng)審后,即可進(jìn)行模具制作。Regardingtotheself-designofthestructure、theself-moldedoftheplasticandthemetalmaterial,theRDengineershallcompletedthestructuredesignoftheproductplasticpartandmetalpartbasedontherequirementoftheappearanceandstructure,andonlytheinternal-reviewandexterior-reviewhavebeenpassed,canmanuf華為XXuretherelatedmould.研發(fā)工程師對(duì)供給商開模樣品進(jìn)行結(jié)構(gòu)尺寸及各結(jié)構(gòu)件整體裝配性進(jìn)行確定,確定經(jīng)過后,受控最新版2D圖和3D圖,并通知采購安排認(rèn)可。TheR&Dengineersshallvalidatethestructuredimensionandcompletedassemblyofthemoldedsampleprovidedbythevendor.Ifthevalidationhaspassed,thenewversion2Dand3Ddrawingshouldbecontrolledbythedocumentdepartmentandthepurchasingdepartmentshouldarrangetheacknowledgement.5.2.3.3購置市場上現(xiàn)成物料(標(biāo)準(zhǔn)物料)認(rèn)可,研發(fā)工程師依據(jù)項(xiàng)目開發(fā)和產(chǎn)品改善需求,填寫《新物料需求表》經(jīng)部門主管簽字確定,主管副總經(jīng)理同意后提交給計(jì)劃部簽收并交采購部采購。Fortheacknowledgementofthestandardmaterial,theR&Dengineersshallfillinthe<newmaterialdemandlist>accordingtotherequirementsofprojectexploitationandproductimprovement,andthelistshouldbeconfirmedbythedepartmentdirectorwithsignature,thenapprovedbythevicegeneralmanagerandbesenttothePMCdepartmentwithsignatureandtothepurchasingdepartmentforpurchasing.PCB板需求,研發(fā)工程師依據(jù)項(xiàng)目開發(fā)和產(chǎn)品改善需求,結(jié)合產(chǎn)品功效、性能要求,完成產(chǎn)品PCB圖設(shè)計(jì),經(jīng)過內(nèi)部評(píng)審后,即可受控下發(fā)工程部,工程部依據(jù)項(xiàng)目進(jìn)度要求將PCB圖外發(fā)供給商制作PCB樣品。TheR&DengineershallcompletethePCBdesignaccordingtotherequirementsofprojectexploitationandproductimprovementandproductfunctionandperformance,andthedesignshouldbereviewinternally.Ifthereviewhasbeenpassed,therelatedfilesshouldbecontrolledbythedocumentdepartmentandthensentouttotheengineeringdepartment.TheengineeringdepartmentshouldsendoutthePCBdrawingtothevendorsformanuf華為XXureaccordingtotheschedulerequirement.采購部依據(jù)新物料需求情況,組織進(jìn)行新物料供給商開發(fā)和新供給商早期考察工作;當(dāng)采購過程中發(fā)生困難時(shí),立即向申請(qǐng)人提供實(shí)時(shí)情況,并主動(dòng)和其進(jìn)行溝通協(xié)商處理。Thepurchasingdepartmentshallorganizetheinitialreviewofthenewmaterialexploitationandthenewvendorsaccordingtothenewmaterialrequirements.Andshouldcommunicationwiththeapplicantandprovidetheinformationintimeifsomedifficultyhappenedduringthepurchasingprocess.新物料認(rèn)可Acknowledgementofthenewmaterial依據(jù)物料類型不一樣,分為電子料、輔助材料、塑膠、五金類材料、包裝材料、PCB板類材料。Thematerialisdividedintoelectronicmaterial,assistantmaterial,plasticandmetalmaterial,packagematerialandPCBmaterialaccordingtothedifferenttypeofthematerial.電子料、塑膠、五金類材料及包裝材料認(rèn)可由研發(fā)工程師和工程部CE共同完成,PCB板類材料認(rèn)可由研發(fā)工程師完成。Theacknowledgementofelectronicmaterial,plasticandmetalmaterial,packagematerialshallbefinishedbytheR&DengineersandCEengineerstogether.AndtheacknowledgementofPCBmaterialshallbefinishedbytheRDengineer.采購員收到新物料樣品時(shí),首先要對(duì)供給商提供樣品、認(rèn)可書、環(huán)境保護(hù)認(rèn)證資料等進(jìn)行初步確定,確定無誤后,方可填寫《樣品認(rèn)可表》并將認(rèn)可書和環(huán)境保護(hù)認(rèn)證資料及新物料交由品質(zhì)部進(jìn)行環(huán)境保護(hù)認(rèn)證資料再次審核和RoHS測試。Thebuyershallmakeainitialconfirmtothesample、acknowledgementandenvironmentalprotectionspecificationprovidedbythesupplierafterthenewmaterialshavebeenreceived.Onlytheconfirmationhasbeenpassed,thebuyercanfillinthe<Sampleacknowledgement>.Andshallprovidetheacknowledgement、environmentalprotectionspecificationandnewmaterialstothequalitydepartmentforthere-reviewandRoHStestoftheenvironmentalprotectioncertification品質(zhì)部依據(jù)RoHS測試結(jié)果,及環(huán)境保護(hù)認(rèn)證資料審核結(jié)果在《樣品認(rèn)可表》簽署確認(rèn)結(jié)論。Thequalitydepartmentshallsignthe<Sampleacknowledgement>withtheconclusionaccordingtotheRoHStestresults.采購部將RoHS測試OK且環(huán)境保護(hù)認(rèn)證資料有效物料及認(rèn)可書和《樣品認(rèn)可表》交由新物料需求人深入確定物料關(guān)鍵規(guī)格參數(shù)、物料封裝等,若物料關(guān)鍵規(guī)格參數(shù)及封裝滿足產(chǎn)品設(shè)計(jì)要求即可在需求人欄內(nèi)署名確定;若需求物料為安規(guī)物料,則應(yīng)交由安規(guī)工程師確定其物料安規(guī)資料是否合格,并在安規(guī)資料確定欄中署名確定。ThepurchasingdepartmentshallprovidetheRoHStestresultthatisok、materialswhichhavetheenvironmentalprotectioncertification、acknowledgement、and<Sampleacknowledgement>totheapplicantsforthefurtherconfirmation,includingthemainspecificationparameterandmaterialencapsulationetc.Ifthefurtherconfirmationhasbeenpassed,theapplicantshouldsignintheconfirmationcolumn.Iftherequiredmaterialsarecertificationmaterials,thoseshouldbeprovidetothecertificateengineerforconfirmationandsignatureintheconfirmationcolumn.采購部將需求人確定OK新物料及認(rèn)可書和《樣品認(rèn)可表》一起交到工程部進(jìn)行更深入物料認(rèn)可。Thepurchasingdepartmentshallprovidethenewmaterial,acknowledgementand<Sampleacknowledgement>confirmedbytheapplicantstotheengineeringdepartmentforfurtherconfirmation.塑膠、五金及包材類需要簽樣物料,在認(rèn)可過程中,各相關(guān)部門在認(rèn)可書(承認(rèn)表)署名時(shí)同時(shí)對(duì)樣品進(jìn)行署名。Therelateddepartmentsshallconfirmthesampleandsigntheacknowledgementfileduringtheacknowledgeprocessregardingtotheplasticandmetalmaterialswhichneedtobeconfirmedandaccepted,電子料認(rèn)可Acknowledgementoftheelectronicmaterial采購部負(fù)責(zé)按《新物料需求表》需求,要求供給商提供樣品、一式三份樣品認(rèn)可書(在供給商無認(rèn)可書封面時(shí),由本企業(yè)提供格式)和一份樣品認(rèn)可書電子檔,認(rèn)可書必需包含內(nèi)容參考《供給商樣品評(píng)定管理規(guī)范》要求實(shí)施,并要求供給商相關(guān)責(zé)任人簽字并蓋章。Thepurchasingdepartmentshallrequestthesuppliertoprovidethesample,tripletsampleacknowledgement(Providetheformalcovertothesupplierbyourselvesifnot)andaelectronicfileaccordingtothe<newmaterialdemandlist>.Thecontentsintheacknowledgementshallbeexecutedaccordingtothe<Evaluationandmanagementregulationsforthesuppliersample>requirement,andshouldbesignedandchoppedbythesupplier.采購部收到樣品及認(rèn)可書后,依據(jù)《新物料需求表》中認(rèn)可要求,填寫《樣品承認(rèn)表》經(jīng)部門主管核準(zhǔn),并確定該樣品是否收費(fèi),若為無償樣品則將樣品和認(rèn)可書一并送交品質(zhì)部進(jìn)行環(huán)境保護(hù)資料確實(shí)定及樣品RoHS測試,若品質(zhì)判定合格再送交工程部;若為收費(fèi)樣品則辦理入研發(fā)倉庫手續(xù)并將認(rèn)可書及樣品一并送交品質(zhì)部進(jìn)行環(huán)境保護(hù)資料確實(shí)定及樣品RoHS測試,若品質(zhì)判定合格再送交工程部。Thepurchasingdepartmentshallfillinthe<Sampleacknowledgement>accordingtotherequirementofthe<newmaterialdemandlist>afterthesampleandacknowledgehavebeenreceived.Thelistshouldbeapprovedbythedepartmentdirector,andshallconfirmthesamplecharge.Ifthesampleisfree,thepurchasingdepartmentshouldprovidethesampleandacknowledgementtothequalitydepartmentfortheconfirmationoftheenvironmentalprotectioncertificationandthesampleRoHStest.工程部文員收到認(rèn)可書和樣品(收費(fèi)樣品需辦理領(lǐng)料手續(xù))后對(duì)其規(guī)格、數(shù)量及相關(guān)資料要求進(jìn)行確定無誤后在《樣品認(rèn)可表》“簽收人”欄中簽字并轉(zhuǎn)交CE測試。Theengineeringdepartmentshallconfirmthespecification、quantitiesandrelatedfilesifhavereceivedtheacknowledgementandsample(Thechargedsampleshouldbeapprovedbythewarehouse),andshouldsignthe<sampleacknowledgement>inthe“Receiver”column,thenforwardtotheCEdepartmentforthetest..CE在測試過程中碰到困難或無法對(duì)一些項(xiàng)目進(jìn)行測試,立即反饋相關(guān)研發(fā)人員、供給商進(jìn)行溝通協(xié)商,在征求研發(fā)人員或其它相關(guān)人員同意情況下可不進(jìn)行測試,待條件成熟后再對(duì)此進(jìn)行測試。WhenthetestfacethedifficultyorcannotbeimplementedbytheCEdepartmentinthetestprocess,TheCEdepartmentshallsendthefeedbackinformationtotheR&Ddepartmentandcommunicationwiththesupplier.ThetestcouldnotbedoneuntiltherelatedtestconditionsarepermittediftheR&Dpersonnelorotherrelatedpersonnelagreewith.CE依據(jù)樣品認(rèn)可書對(duì)樣品規(guī)格、性能參數(shù)、可靠性相關(guān)試驗(yàn)等項(xiàng)目進(jìn)行全方面性測試OK后,應(yīng)立即出具樣品<零件測試統(tǒng)計(jì)表>或在<樣品認(rèn)可表>上工程部欄填寫相關(guān)測試內(nèi)容及結(jié)果和相關(guān)測試專題匯報(bào),轉(zhuǎn)給部門主管級(jí)以上人員審核及同意后,再將其一同送交相關(guān)部門評(píng)定、確定。Iftheoveralltestforthesamplespecification、performanceparametersandreliabilityhavebeenfinishedbytheCEdepartmentaccordingtothe<Sampleacknowledgement>,TheCEdepartmentshallprovidethesample<Parttestrecordtable>orfillinthe“Engineeringdepartment”columnofthe<Sampleacknowledgement>withtherelatedtestcontentsandresultsorprovidetestspecialreport.Therelatedfilesshouldbecheckedandapprovedbythedirectororabovepersonnel,andthenforwardtotherelateddepartmentforevaluationandvalidation.研發(fā)工程師或新物料需求人依據(jù)工程部提供相關(guān)試驗(yàn)匯報(bào)、認(rèn)可書對(duì)樣品進(jìn)行結(jié)論性評(píng)定,并由項(xiàng)目工程師確定,若有疑問或需供給商改善事項(xiàng)可在《樣品認(rèn)可表》中簽署改善意見,由采購責(zé)成供給商進(jìn)行改善(改善后認(rèn)可步驟同上),若無疑問則在《樣品認(rèn)可表》中簽署確定意見,報(bào)總工程師同意后交工程部,工程部維護(hù)K3資料(包含將研發(fā)確定欄“N”(表示未認(rèn)可狀態(tài))改為“O”(表示未試產(chǎn)狀態(tài)))和在認(rèn)可書封面上填寫相關(guān)內(nèi)容OK后再轉(zhuǎn)交文控受控下發(fā)。TheR&Dengineerortheapplicantofthenewmaterialshallmaketheconclusionevaluationtothesampleaccordingtotherelatedtestreportsandacknowledgementprovidedbytheengineeringdepartment,andtheconclusionevaluationshouldbeconfirmedbytheprojectengineer.Iftherearesomequestionsortheitemneedthesuppliertoimprove,theimprovementopinionsshouldbefilledinthe<Sampleacknowledgement>.Andthepurchasingdepartmentshallrequestthevendorstoimprove(Theimprovedacknowledgementprocess,pleaseseetheaboveprocess).Iftherearenotanyquestions,theconfirmationopinionshouldbefilledinthe<sampleacknowledgement>,andtherelatedfilesshouldbeapprovedbythegeneralengineerandthenforwardtotheengineeringdepartment.TheengineeringdepartmentshallmaintaintheK3system(includingchangetheconfirmationcolumnfrom“N”(Meaningun-acknowledgementstatus)to“O”(Meaningun-trialproduction)),andshouldfillintheacknowledgementcoverandthenforwardtothedocumentdepartmentfordelivering.輔助材料認(rèn)可Assistantmaterialacknowledgement輔助材料認(rèn)可分兩大類處理:針對(duì)同一品牌(生產(chǎn)廠商)物料采取系列認(rèn)可方法。Theassistantmaterialacknowledgementdivideintothefollowingtwopart:Theacknowledgementmeasuretothesamebrand(Manuf華為XXurer)materials.第一類:EMI輔助材料(如:導(dǎo)電泡棉、導(dǎo)電布、銅箔紙、鋁箔紙等)、EVA墊、麥拉片、雙面膠類、膠帶類;Partⅰ:EMIassistantmaterial(suchasconductivesponge、conductivecloth、coatedpaperandaluminumfoil華為XX.)、EVAmat、Mylarfilm、double-sidedtapes、adhesivetape.這類物料在第一次導(dǎo)入使用時(shí),依據(jù)5.4要求進(jìn)行認(rèn)可。在第二次使用這類物料時(shí),由采購部以內(nèi)部聯(lián)絡(luò)單形式通知工程部修改K3系統(tǒng)資料(去掉研發(fā)確定欄內(nèi)“N”)。Thiskindofthematerialsshallbeexecutedaccordingtotheclause5.4iftheyareimportedtouseforthefirsttime.Whenusingthekindofthematerialssecondly,thepurchasingdepartmentshouldinformtheengineeringdepartmenttomodifytheK3systemdatawiththe<Internalcommunicationform>(Removethe“N”fromtheR&Dconfirmationcolumn).第二類:套管類、跳線、焊錫(錫線、錫條)、各類化學(xué)用具(洗板水、天那水、助焊劑、黃膠、紅膠、白膠、)。Partⅱ:Bushing、jumperwire、solderingtin(SolderWire、Solderbar)、allkindsofthechemistrymaterials(board-washwater、thinner、assistantsolder、yellowgum-water、redgum-water、whitegum-water).針對(duì)同一規(guī)格這類物料在第一次導(dǎo)入使用時(shí),依據(jù)5.4要求進(jìn)行認(rèn)可。在第二次使用時(shí),工程部依據(jù)BOM初始資料要求直接增加物料編碼,且不需要在研發(fā)確定欄內(nèi)標(biāo)注“N”。Thesamestandardmaterialswhichareimportedtouseforthefirsttimeshallbeexecutedaccordingtotheclause5.4.Whenusingthematerialssecondly,theengineeringdepartmentshouldaddthematerialcodedirectlyaccordingtotherequirementoftheBOMinitialdata,andcouldnotmark“N”intheRDconfirmationcolumn.塑膠、五金類物料認(rèn)可Plasticandmetalpartacknowledgement塑膠類結(jié)構(gòu)件認(rèn)可分為中性結(jié)構(gòu)件認(rèn)可和客制化結(jié)構(gòu)件(帶用戶LOGO和表面處理客制化外殼)認(rèn)可。Theplasticacknowledgementincludes:Neutralstructureacknowledgementandclientstructureacknowledgement(Logowiththedesignatedcustomerand).中性結(jié)構(gòu)件認(rèn)可由CE和研發(fā)工程師一起完成,客制化結(jié)構(gòu)件由研發(fā)、品質(zhì)、銷售一起完成。TheneutralstructureacknowledgementshallbefinishedbytheCEdepartmentandRDengineerstogether,andtheclientstructureacknowledgementbytheRD、qualityandsalesdepartmenttogether.中性結(jié)構(gòu)件認(rèn)可關(guān)鍵包含以下內(nèi)容:材質(zhì)特征;物料可靠性試驗(yàn);物料關(guān)鍵尺寸測量;整套物料整體組裝效果;結(jié)構(gòu)件外觀(縮水、批風(fēng)等)。Theneutralstructureacknowledgementincludesthefollowing:materialchar華為XXeristic,thematerialreliabilitytest,materialmeasureofthekeydimension,integralassembleeffectofthecompletesetofthematerials,appearanceofthestructure.5.6.3.1采購員收到新物料樣品及一式三份樣品認(rèn)可書后,填寫《樣品認(rèn)可表》經(jīng)部門主管核準(zhǔn),將樣品和認(rèn)可書一并送交工程部;Thebuyershallfillinthe<Sampleacknowledgement>ifhavereceivedthenewmaterialsampleandsampleacknowledgementintriplicate.The<Sampleacknowledgement>shouldbeapprovedbythedepartmentdirector,andshallbeforwardedtotheengineeringdepartmenttogetherwiththesample.5.6.3.2工程部文員收到認(rèn)可書和樣品(收費(fèi)樣品需辦理領(lǐng)料手續(xù))后對(duì)其規(guī)格、數(shù)量及相關(guān)資料要求進(jìn)行確定無誤后在《樣品認(rèn)可表》“簽收人”欄中簽字并轉(zhuǎn)交CE測試。Theengineeringdepartmentshallconfirmthesamplespecification、quantitiesandotherrelateddataifhavereceivedtheacknowledgementandthesample.Andshouldsignthe<Sampleacknowledgement>in“Signature”column,andthenforwardtotheCEdepartmenttotest.5.6.3.3CE收到物料樣品及物料認(rèn)可書后,同研發(fā)工程師一起參考物料認(rèn)可書、《塑膠件檢驗(yàn)標(biāo)準(zhǔn)書》和產(chǎn)品零件部結(jié)構(gòu)圖對(duì)塑膠件樣品尺寸規(guī)格、性能參數(shù)、可靠性試驗(yàn)等項(xiàng)目進(jìn)行全方面測試,測試OK后,應(yīng)立即出具樣品《零件測試統(tǒng)計(jì)表》(《零件測試統(tǒng)計(jì)表》經(jīng)部門主管級(jí)以上人員審核及同意后)或在《樣品認(rèn)可表》上工程部欄填寫相關(guān)測試內(nèi)容及結(jié)果,再將其一同送交研發(fā)部評(píng)定、確定。Whenhavingreceivedthesampleandmaterialacknowledgement,theCEdepartmentshalltogetherwiththeRDengineersdotheoverallteststotheplasticsampleitems,suchasdimensionspecification、performanceparameterandthereliabilitytest華為XX.,accordingtothereferencematerialacknowledge、<Inspectionstandardforplasticmaterial>andproductpartstructuredrawing.Ifthetestsareok,theCEdepartmentshouldprovidethe<Parttestrecordtable>thatneedtobecheckedandapprovedbythedirectororabove,orfillintheengineeringdepartmentcolumnofthe<Sampleacknowledgement>withthetestcontentsandresults.ThetableortheacknowledgementshouldbeforwardedtotheRDdepartmenttoevaluateandconfirm.5.6.3.4認(rèn)可樣品簽核確定經(jīng)過后即進(jìn)行簽樣,簽樣數(shù)量不少于三套,分別由品質(zhì)部、工程部、供給商保留。Ifthe<sampleacknowledgement>hasbeensignedbytherelateddepartment,thesampleshallbeacceptedbythevendorsandcompanyitself.Thequantitiesoftheacceptedsamplearenotlessthantriplicationandarekeptbythequality、engineeringdepartmentandthevendorseparately.研發(fā)工程師在確定結(jié)構(gòu)件模具已完成后,通知采購安排中性結(jié)構(gòu)件認(rèn)可。Ifthestructuremoldhasbeenfinished,theRDengineershallinformthepurchasingdepartmenttoarrangetheneutralstructureacknowledgement.客制化結(jié)構(gòu)件認(rèn)可關(guān)鍵包含以下內(nèi)容:表面處理工藝可靠性;表面處理工藝外觀;表面處理對(duì)尺寸影響;環(huán)境保護(hù)要求符合性;Theclientstructureacknowledgementsmainlyincludethefollowing:thereliabilityofthesurfacehandlingtechnics,theappearanceofthesurfacehandlingtechnics,theinfluencetothedimensionbythesurfacehandlingtechnics,therequirementoftheenvironmentalprotection.5.6.4.1采購員收到新物料樣品及一式三份樣品認(rèn)可書后,填寫《樣品認(rèn)可表》經(jīng)部門主管核準(zhǔn),在《樣品認(rèn)可表》中需注明尺寸和材質(zhì)同相對(duì)應(yīng)中性結(jié)構(gòu)件(注明中性結(jié)構(gòu)件料號(hào))相同;Ifhavingreceivedthenewmaterialsampleandthe<Sampleacknowledgement>intriplicate,thebuyersshallfillinthe<Sampleacknowledgement>.Theacknowledgementshouldbeapprovedbythedirector,andremarkedthedimensionandmaterialsthatcorrespondtotheneutralstructure(Remarkedtheneutralstructurematerialsnumber).5.6.4.2采購員將樣品和認(rèn)可書一并送交品質(zhì)部,進(jìn)行環(huán)境保護(hù)資料確定和表面處理工藝外觀和可靠性進(jìn)行檢驗(yàn),若品質(zhì)判定合格再送交研發(fā)部;Thebuyershallforwardthesampleandacknowledgementtothequalitydepartmentwhoshouldvalidatetheenvironmentalprotectiondata,andinspectionoftheappearanceofthesurfacehandlingtechnicsandthereliability.Onlyifthequalityisok,thosecanforwardtotheRDdepartment.5.6.4.3研發(fā)工程師收到物料樣品及物料認(rèn)可書后,參考物料認(rèn)可書、《塑膠件檢驗(yàn)標(biāo)準(zhǔn)書》和受控結(jié)構(gòu)圖對(duì)塑膠件樣品關(guān)鍵結(jié)構(gòu)尺寸和整體組裝性等項(xiàng)目進(jìn)行測試,必需時(shí)由銷售部提供給用戶進(jìn)行實(shí)物確定。OK后,由研發(fā)工程師在《樣品認(rèn)可表》上研發(fā)評(píng)定欄填寫相關(guān)測試內(nèi)容及結(jié)果,并深入說明物料最終確定型號(hào),研發(fā)部和銷售部在物料認(rèn)可書上署名,由研發(fā)部門主管級(jí)以上人員審核及項(xiàng)目經(jīng)理同意。Ifhavingreceivedthesampleandmaterialacknowledgement,theRDengineershalldotheoverallteststotheplasticsampleitems,suchastheplasticsampleofthekeydimension,integralassembleeffectatc.,accordingtothereferencematerialacknowledge、<Inspectionstandardforplasticmaterial>andcontrolledstructuredrawing.Ifnecessary,thesampleprovidedbythesalesdepartmentshouldbeconfirmedbythecustomer.Ifthetestsareok,theRDengineershouldfillintheRDevaluationcolumnofthe<Sampleacknowledgement>withthetestcontentsandresults,andfurtherconfirmthematerialtype.TheacknowledgementshouldbesignedbytheRDandSalesdepartment,andapprovedbytheprojectmanagerandRDdirectororabove.5.6.4.4針對(duì)測試經(jīng)過樣品,需由研發(fā)、品質(zhì)和銷售對(duì)樣品進(jìn)行簽樣,在簽樣時(shí),研發(fā)將對(duì)樣品整體負(fù)責(zé):整體組裝效果;關(guān)鍵尺寸;表面處理工藝等方面;品質(zhì)部和銷售部關(guān)鍵對(duì)樣品外觀負(fù)責(zé):是否滿足用戶指定顏色;外觀是否滿足企業(yè)產(chǎn)品接收標(biāo)準(zhǔn)等。Ifthesampletesthaspassed,theRD、qualityandsalesdepartmentshallconfirmthesampleandsigntherelatedfiles.TheRDdepartmentshouldresponsibleforthecompletedsample,suchasintegralassembleeffect、keydimensionandsurfacehandlingtechnics.Thequalityandsalesdepartmentshouldresponsibleforthesampleappearance,forexample,whetherthecoloristhedesignatedcolorofthecustomer,whethertheappearanceconformtotheacceptancestandardofthecompanyproduct.5.6.4.5由研發(fā)部文員將研發(fā)認(rèn)可后物料認(rèn)可書和樣品交工程部,由CE再次確定規(guī)格型號(hào),并依5.8.1要求修改該物料系統(tǒng)資料,TheRDdepartmentshallforwardthesampleandacknowledgementthatacknowledgedbytheRDdepartmenttotheengineeringdepartment,andtheCEdepartmentshouldconfirmthespecificationandtype,alsomodifythematerialsystemdataaccordingtotheclause5.8.1requirements.樣板簽署時(shí),一定要注明,簽樣日期,是標(biāo)準(zhǔn)樣板,極限樣板,可接收或不可接收,色差樣板要注明色差標(biāo)準(zhǔn)和使用期。只可簽外觀樣板,尺寸以認(rèn)可書標(biāo)注為準(zhǔn)。在認(rèn)可過程中,各相關(guān)部門在認(rèn)可書(認(rèn)可表)署名時(shí)同時(shí)對(duì)樣品進(jìn)行署名,簽樣數(shù)量不少于三套:品質(zhì)部、工程部、供給商各一套。Ifthesamplehavebeenconfirmed,thefollowinginformationshallbeattention:thesample-confirmeddate,standardsampleorlimitedsample,acceptabilityorun-acceptability,chromatismsamplewiththechromatismstandardandvaliddate,theexterior-designedsampleshouldbebasedontheacknowledgementremark.Therelateddepartmentshouldconfirmthesampleandsigntheacknowledgementfilesduringtheacknowledgeprocess.Thequantitiesoftheconfirmedandacceptedsamplearenotlessthantriplicationandshouldbekeptbythequality、engineeringdepartmentandthevendorseparately.Whenthesampleisapproved,thesampleapprovaldateshallbemarkedclearly,alsomarkthestandardsample,limitedsample,acceptablesample,notacceptablesample.Thecolordifferencesampleshallmarkthecolorstandardandvaliddate.Theapprovedsampleistheappearancesample.Thedimensionswillfollowtheacknowledgement.五金類物料認(rèn)可Metalpartacknowledgement5.6.6.1采購員收到新物料樣品及一式三份樣品認(rèn)可書后,填寫《樣品認(rèn)可表》經(jīng)部門主管核準(zhǔn),將樣品和認(rèn)可書一并送交品質(zhì)部進(jìn)行確定資料及樣品RoHS測試,待品質(zhì)判定合格后再送交工程部;Ifhavingreceivedthenewmaterialsampleandthe<Sampleacknowledgement>intriplicate,thebuyersshallfillinthe<Sampleacknowledgement>.The<sampleacknowledgement>shouldbeapprovedbythedepartmentdirectorandforwardedtothequalitydepartmentfordataconfirmationandsampleRoHStest.Onlythetestisok,theacknowledgementcanforwardtotheengineeringdepartment.5.6.6.2工程部文員收到認(rèn)可書和樣品(收費(fèi)樣品需辦理領(lǐng)料手續(xù))后對(duì)其規(guī)格、數(shù)量及相關(guān)資料要求進(jìn)行確定無誤后在《樣品認(rèn)可表》“簽收人”欄中簽字并轉(zhuǎn)交CE測試。Theengineeringdepartmentshallconfirmthesamplespecification、quantitiesandotherrelateddataifhavingreceivedtheacknowledgementandthesample.Andshouldsignthe<Sampleacknowledgement>in“Signature”column,andthenforwardtotheCEdepartmenttotest.CE收到物料樣品及物料認(rèn)可書后,同研發(fā)工程師一起依據(jù)五金件樣品參考物料認(rèn)可書、《五金材料(BACKPANEL)檢驗(yàn)標(biāo)準(zhǔn)書》和產(chǎn)品零部結(jié)構(gòu)圖對(duì)樣品規(guī)格、性能參數(shù)、可靠性相關(guān)試驗(yàn)等項(xiàng)目進(jìn)行全方面性測試OK后,應(yīng)立即出具樣品<零件測試統(tǒng)計(jì)表>或再<樣品認(rèn)可表>上工程部欄填寫相關(guān)測試內(nèi)容及結(jié)果和相關(guān)測試專題匯報(bào),轉(zhuǎn)給部門主管級(jí)以上人員審核及同意后,再將其一送交相關(guān)部門評(píng)定、確定。確定經(jīng)過后即進(jìn)行簽樣,簽樣數(shù)量不少于三套:品質(zhì)部、工程部、供給商各一套。Whenhavingreceivedthesampleandmaterialacknowledgement,theCEdepartmentshalltogetherwiththeRDengineersdotheoverallteststothemetal-partsampleitemssuchasdimensionspecification、performanceparameterandthereliabilitytest華為XX.,accordingtothereferencematerialacknowledge、<Inspectionstandardformetal-partmaterial>andproductpartstructuredrawing.Ifthetestsareok,theCEdepartmentshouldprovidethe<Parttestrecordtable>thatneedtobecheckedandapprovedbythedirectororabove,orfillintheengineeringdepartmentcolumnofthe<Sampleacknowledgement>withthetestcontentsandresults.Thetableortheacknowledgementshouldbeforwardedtotherelateddepartmenttoevaluateandconfirm.Ifthetableortheacknowledgementhasbeenacceptedbytherelateddepartment,thesampleshallbeacceptedbythevendorsandcompanyitself.Thequantitiesoftheacceptedsamplearenotlessthantriplicationandshouldbekeptbythequality、engineeringdepartmentandthevendorseparately.包裝材料認(rèn)可Packagingmaterialacknowledgement包裝材料認(rèn)可分為:中性包裝(不帶指定用戶LOGO或標(biāo)識(shí))和客制化包裝(帶指定用戶LOGO或標(biāo)識(shí)),Thepackagingacknowledgementincludes:Neutralpackagingacknowledgement(Logoormarkwithoutdesignatedcustomer)andclientpackagingacknowledgement(Logoormarkwiththedesignatedcustomer).客制化包裝認(rèn)可關(guān)鍵由研發(fā)部和銷售部完成;TheclientpackagingacknowledgementshallbefinishedbytheRDandsalesdepartmenttogether.5.7.2.1銷售部接到用戶資料,經(jīng)內(nèi)部評(píng)審經(jīng)過后受控下發(fā)研發(fā)部。Thecustomerdatashallbereviewinternallyifthesalesdepartmenthasreceived.Onlybepassedandcontrolled,thedatacouldbedeliveredtotheRDdepartment.5.7.2.2研發(fā)部收到用戶提供圖紙和工藝要求后,將資料進(jìn)行轉(zhuǎn)化為企業(yè)內(nèi)部技術(shù)資料并受控下發(fā)采購部,由采購部外發(fā)打樣。轉(zhuǎn)化后技術(shù)資料由物料認(rèn)可書封面、生產(chǎn)工藝文件、圖紙組成。Ifhasreceivedthedrawingandtechnicsrequirementprovidedbythecustomer,theRDdepartmentshalltransformtherelatedfilesintothecompany’sinternaltechnologyfileswhichconsistoftheacknowledgementcover、productiontechnicsfilesanddrawing.Thetechnologyfilesshouldbecontrolledbythedocumentdepartmentanddeliveredtothepurchasingdepartment,andthepurchasingdepartmentshallrequestthevendorstomanuf華為XXurethesample.5.7.2.3采購收到受控資料后,轉(zhuǎn)發(fā)到供給商進(jìn)行打樣,同時(shí)供給商深入完善該物料認(rèn)可書,在認(rèn)可書中增加檢驗(yàn)匯報(bào)、材質(zhì)文件和環(huán)境保護(hù)認(rèn)證資料,供給商在封面署名,同時(shí)在工藝文件、圖紙及認(rèn)可書封面上蓋章確定。Ifhasreceivedthecontrolledfiles,thepurchasingdepartmentshallforwardtherelat
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