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DevelopmentofcirculareconomyinheavilypollutedIndustryPark
—acasestudyinChinaDr.HuiquanLI,HuiZhangInstituteofprocessengineering,ChineseAcademyofsciences(IPE,CAS)IPE,CASEIPinChinaSince1990s,manydevelopedcountriespracticedlotsofEIPsoreco-communities.Chinastartedtryingonthisadecadelater.UptoJan7,2009,theMinistryofEnvironmentalProtectionofthePeople’sRepublicofChina(MEP)hadissued33constructinglayoutofEIPsofstateexperimentaldemonstration.Thelegislationof‘CircularEconomyPromotionLawofthePeople'sRepublicofChina’havebeingimplementedinJan.2009.IPE,CASFrameworkforEIPdesignIPE,CASQingshuitangCaseQingshuitangIndustryPark(QIP)locatesatnorthwestofZhuzhoucity,HunanProvinceinmiddlepartofChina.Therearemorethan100plantscrowedinthelandlessthan10.2km2.It’satypicalindustryparkwithdensechemicalandmetallicenterprises.TheleadingindustriesofQIPareprimaryprocessingofnon-ferrousmetalindustryandbasicchemicalindustrywithhighenergyconsumingandhighpollution,butonthebottomofindustryvaluechain.Thereareseveralrepresentationalplantsbigenoughasleadingofindustry.Theserunwithtraditionaltechnologyandoldapparatuses.IPE,CASQingshuitangCaseWhyisQIPinteresting?Historically,QIPwasfirstlyestablishedbythestateassmeltingandchemicalbasein1950s.ButthedevelopmentofQIPwaslaggedforthereasonofdevelopingmode.TheregionofQIPisseriouslypolluted.QIPproduces27.7biliionm3eemissionsincluding71,700tonofSO2,discharges5.1milliontonsofwastewater,andmorethan1.37milliontoneofindustrialwastesresiduewaitingtobetreated,yearly!Thepollutionfactorofchromium,mercury,andleadforlocalvegetablesare64.11,185.8,and66.01thatmeansthewholeareaisnotproperforagricultureinsideout.IPE,CASQingshuitangCase(basicsituations)
IPE,CASQingshuitangCaseTherearenotmuchindustrialnetworksforenergyexchangingandmaterialcascadeusing.Therelationshipbetweendifferentindustriesisnotsoclose.Thereisnearlynoindustrialsymbiosisphenomenaorexistinlowlevel.Thematerialmetabolizingbetweendifferentindustryisincompact.Quantityofusefulmaterialtreataswastesfortechnical,economic,andpolicyreasonsProductsinbottomofindustryvaluechain.Therearemanysmallplants,theysymbiosesaslousetomammal,eatwastesorintermediateproductsofbigplant,sharewastedenergywithhost.Buttheyaresmallandtechnicallylaggard;theycontributemostofpollutionwithhighresourceconsumption.IPE,CASQingshuitangCase(symbiosisnetworks)
IPE,CASSpecific
situationofsmeltingindustryIPE,CASNONFERROUSMETALSTheenergyconsumptionofelectrolyticleaddownsto0.594tce/t-e-lead(thefigureof2004is0.792tce/t-e-lead)Theenergyconsumptionofelectrolyticzincdownsto1.670tce/t-e-zinc(thefigureof2004is2.227tce/t-e-zinc)Freshwaterconsumptionlowthan1200m3/MillionYuanoutputvalueTheratioofProcesswaterrecoveryis
upto85%;TheratioofRaremetalsrecoveryandutilizingismorethan95%;andtheratioofusualsmeltingslagis90%.About2billionYuangainsfromcomprehensiveutilizationofwasterecyclingofvaluablemetals;over400millionYuanachievedfromutilizationofindustrial"threewastes”;recyclingofwastedmaterialworthmorethan100millioninthisindustrypark.Everyyear,QIPdecreases5milliontonsofindustrialwastewater,and20tonslagoflead,zincandchrome.Theleadconcentrationofdustisnowlowerthan0.27mg/m3.Releasing22.68hectaresoflandtakenbyslag.IPE,CASSpecific
situationofchemicalindustryIPE,CASChemicalindustrysymbiosisEnergyconsumptionislowthan200.0tceperMillionYuanoutputvalueFreshwaterconsumptionislowthan1000m3perMillionYuanoutputvalueTheratioofProcesswaterrecoveryis
upto85%;Theutilizingratioofchemicalindustrialwastesis85%.Theemissionoffumeswilldecrease75%.TheemissionofSO2Theutilizingwilldecrease80%.IPE,CASSpecific
situationofStreatmentIPE,CASCentralizedSO2tailgastreatmentsystemhavegreateffectondecreaseSO2emission.Everyyear,thissystemdecreasesSO230000ton.(calculatedfromblastfurnacetailgas,volatilefurnacetailgasandFumingfurnacetailgas).TheelementScomprehensiveutilizingassulfurdidnotconsideredinthisfigurestatisticsQingshuitangCase(supporting)Environmentisthebaseoflivinganddeveloping.Thelayoutprogrammed8keyprogramofenvironmentalrehabilitation.Fiveforwaterpollutionpreventandcontrol,twoforSO2pollutioncontrol,andoneforsolidwastesdisposal.Thecognitiveofvalueandsocialbehaviorsofcirculareconomyhelpthetransitiontocirculareconomysociety.Specifically,thedevelopingoftertiaryindustry,circulareconomytechnologyinformationplatform,andsharingofpublicfacilitieswillbegreathelptoevolvetheindustryprogress.IPE,CASQingshuitangCase(supporting)TheinvestmentoftheQIPprogramneedsabout12billionYuan.TheinvestmentofcleanerproductionandIEprogramsmainlycomesfromcompanyinvestment.TheycanalsoapplyfromgovernmentspecialfundsorspecialfundsofQIPconstructing,somecomefromgovernment-ledinvestmententities,orabsorballkindsofsocietyinvestment.ThesupportingoforganizationsandpolicyistheguaranteeoffulfillingEIPdesign.Theyinnovatefromorganizationsmanagement,runningmechanism,statutecarryingout,policymaking,andmonitoring.Itisahard,systematic,andall-aroundtask.Toinsurepracticingofthedesign,theorganizersconcludedexperiencesofEIPconstructingandtrendsofdevelopmenthomeandabroad.Theydotheirbesttofulfillefficient,cleaner,andrecyclingecologysystem.IPE,CASConclusions(industryside)TheQIPcorecompaniesimprovedbenefitviacirculareconomytechnologyupgradingandoptimizingproductionsconstitutions.Atthesametime,resultsthechaineffectiveofcombinationandupgradingalterationinsmallercompanies.QIPformedindustrysymbiosisinhigherlevelofdifferentscalesofplantsviaapplyingofcleanerproductionandcirculareconomytechnologyinleadingplants.Alongwiththeprogressofrepresentationalprogram,theindustrymetabolismlevelofdifferentindustriesimproved.Differentindustriesbecamecloserthaneverbefore,therewillbemoresteadyindustryecologysystem.IPE,CASConclusions(societyandenvironmentside)Theentireprogramincludes16keyindustrycleanerproductionprojects,8keypollutionpreventionandcontrolprojects,and22keysocietysupporting
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