周間注塑報告

注塑修補(bǔ)工程周間報告書2014年

3月5日注塑后加工KH-TJ-QM-AI-14006

?目錄?

1.人員效率

2.流出不良（含WORST）

3.出荷率管理（含WORST）

2.收入檢查（IN）流出不良現(xiàn)況□注塑IN流出不良WORST5現(xiàn)況□注塑IN流至修補(bǔ)IT型號別不良現(xiàn)況（

結(jié)算期間：3月1日-3月4日）NO.Model投入數(shù)不良數(shù)量不良率主要問題點（占有率）責(zé)任工程管理擔(dān)當(dāng)WORST1I93006348881.39%斷裂33%顆粒30%異物15%注塑朱文杰WORST2GHOST9012991.10%變形59.6%斷裂25.8%壓傷8%注塑朱文杰WORST3I910011924680.57%磕傷58.8%

JIG壓傷22.6%劃傷16.8%注塑朱文杰JobNo型號投入數(shù)不良數(shù)不良率S230(灰)C3520000.00%M1298S7392000.00%M1131B9388(LOWER)000.00%M1230I9128I000.00%M1200T2101027580.08%M1353I916813617180.13%M1350I906022358310.14%S231(粉)C3520228040.18%M1133I90823089100.32%M895I910011924680.57%AL87GHOST9012991.10%M1009AI93006348881.39%3.注塑修補(bǔ)出荷率現(xiàn)況□

注塑修補(bǔ)工程出庫檢查現(xiàn)況型號報驗LOT良品LOT不良LOTLOT良品率LOT不良率報驗總數(shù)量抽驗數(shù)量抽驗良品數(shù)量抽驗不良數(shù)量抽驗良品率抽驗不良率主要不良I91002716720425%75%219143661324341888.58%11.42%電池倉異物3.44%毛絲1.80%劃傷1.48%其他4.70%C352033132039%61%42006606124892.70%7.27%劃傷6.36%毛刺0.30%磕傷0.15%其他0.46%B9388（1131）53262749%51%9475146814333597.62%2.38%收縮0.75%漏底材0.54頂針高0.48%I930031233%67%5278482297.60%2.38%端差2.38%Ghost5445983%17%32206926761697.70%2.31%多料0.58%毛刺0.58%未攻牙0.58%其他0.57%T210119282%18%1197201199299.00%1.00%多料0.50%鼓包0.50%I91686559691%9%11391164616361099.40%0.61%端差0.49%澆口高0.06%毛刺0.06%I90821211192%8%2837384383199.74%0.26%多料0.26%I90603938197%3%5855838837199.88%0.12%劃傷0.12%3.注塑修補(bǔ)（IT）流出不良現(xiàn)況□注塑出庫檢查WORST5現(xiàn)況□注塑出庫檢查型號別不良現(xiàn)況（

結(jié)算期間：3月1日-3月4日）JobNo型號投入數(shù)抽檢不良數(shù)不良率M895I910072,19912,4631,1098.90%M1131B93881,38923293.88%M1009AI930031,0975,2722013.81%AL87GHOST19,7234,2211393.29%S230C35204,442733192.59%M1200T21011,1891,898432.27%M1353I916851,0728,0791702.10%M1230I9128I2,28536661.64%M1298S739225,8674,151521.25%M1133I90827,5681,07740.37%M1350I906026,4534,234110.26%Target253,28442,7261,7634.13%NO.Model投入數(shù)抽檢數(shù)量不良數(shù)量不良率問題點（占有率）責(zé)任工程管理擔(dān)當(dāng)WORST1I910072,19912,4631,1098.90%毛絲25.97%多料23.62%磕傷14.07%其他36.34%注塑王華一WORST2B9388(1131)1,38923293.88%多料33.33%鼓包22.22%磕傷11.11%其他33.33%注塑王華一WORST3I930031,0975,2722013.81%變形18.91%多料17.91%劃傷11.44%其他51.74%注塑王華一3.注塑PQC周別現(xiàn)況□注塑出庫檢查不良現(xiàn)況（

結(jié)算期間：3月1日-3月4日）類型多料毛絲磕傷劃傷毛刺端差異物壓傷變形其他漏底材毛邊顆粒鼓包澆口高斷裂其他不良數(shù)量

52929217111588887266564837343218171783不良率1.24%0.68%0.40%0.27%0.21%0.21%0.17%0.15%0.13%0.11%0.09%0.08%0.07%0.04%0.04%0.04%0.19%

不良占有率

30.01%16.56%9.70%6.52%4.99%4.99%4.08%3.74%3.18%2.72%2.10%1.93%1.82%1