工廠評估及評分指引

ManufacturerApprovalProcedure供不再商言愁可程序

（ForSQEapplication;供愿商品^工程肺通用）

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CORPORATEOPERATIONPROCEDURERev.:A

Subject:ManufacturerApprovalProcedurePage1of25

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EmersonRadioCorp-CONFIDENTIAL~

FactoryAudit&RatingGuidelines

工平估及考平分指引

PartI:FactoryManagementAuditandRatingList

工席估及押分指引

Scope:ApplicableforGuangDongProvinceFactoriesOnly.

只通用於魔柬省裂造魔;.

SectionA:MaterialManagement

A部分:物料管理

AlPartMaterial/FinishedGoodsWarehouse原料/成品今鼻

Al.lZonesegregation扇域隔離

0□Nosegregationmanagement.;攵有分顯管理.

1OClearzoneincludesReceiving,IQCPassed,WaitingforDisposition(MRB),RTV,Special

MaterialScrap

清楚隔雕國域，包括收貨鼠IQC已檢合格理待慮理國(MRB),待退供愿商國，特殊物料存放

國.

2□(1)+Materialproperlylocatedwithinthearea,notputtingoutsidetheborder,goodmanagement.

(1)+物料正碓放置，沒有超顯，管理完善

3□(2)+Failsafeoperation.Forexample,thereisonly1partonthesamepallet.

(2)+逮作接近不可能出^.例：同卡板上只可能有一槿物料

A1.2Materialidentification物料饕別

0口PoorIDandlabeling.才栗澈方法及使用襟筵靴行差.

1口MaterialIDlabel(name,P/N,manufacturer,lot,qty)andIQCpassedlabel(name,P/N,inspector

name(chop)anddate)wellused.

有效使用：物料ID襟筵(名耦，零件琥碣，供鷹商，批數，數量)及IQC檢驗合格的襟簸/名耦，

零件虢碣，姓名，日期).

2口(1)+Properimplementationandprotectionoflabels.

(1)+襟籃正碓使用和保

3□(2)+everyexternalcartonislabeledcorrectly.

(2)+每一外包裝均正硅襟示.

Al.3DispositionofMRBmaterials待檢3寸物料的庭理

0I~~IDirectreturntovendorsorscrap.直接退料給?摩商或作屢料慮理.

I口MRBorsimilarmeetinginplaceformaterialreviewanddispositiondecision.

適常召物料檢曾戢，檢物料狀況及作慮理決策.

2口(1)+MRBorsimilarprocedureproperlyimplementedwitheverydispositionclearlyrecorded.

(1)+物料檢程序正碓軌行，并清楚言己^每份MRB的慮理細更J.

3□(2)+MRBprocedureswelldefinedanddocumented.

(2)+物料檢三寸程序定羲清析并有文件書正明.

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工摩言平估及押分指引

AI.4Materialprotection物料的保三要

0口Nospecialrequirementorintentionfbrmaterialpackageprotection.

封物料包裝保^方面沒有特別要求或意

1口PropersealingandprotectionofmaterialcartonafterusageoropeningbyIQCorwarehouse

operator.

IQC或6管^^箱或取用物料后正碓封箱和保.

2口(1)+Requirementswelldocumented.,noviolationofmaterialstorageadvisesuchasheight,

direction,staticsensitive,flammable,dangerouschemicals.

(1)+作槊要求有文件言正明，：攵有圉反物料糕示如高度，方向，靜霜，易燃物，危險■化孥品.

3O(2)+Properwarehouseoperationmonitoringorregularauditbythirdparty(e.g.IPQC).

(2)+有第三值1體(如:IPQC)簽督或定期寄核(3平估)盒康作是否正碓.

A1.5Storageenvironment/shelflifemonitoringandcontrol端存琮.境的盛測及控制.

0□Nostoragecondition/shelfliferequirementsetup.

沒有制定封儲存球境的要求.

1OSpecialmaterialsidentifiedfbrparticularstoragecondition/shclfliferequirements.

特殊物料有特殊的^存墓境.

2□(1)+Dailymonitoringofconditionsandproperrecordsmaintained,Controlactionstaking

placeofspecificationconditions.

(1)+每天簽瀏。袁境)脩件并雄持樂己餐■現超出燒限脩件有探取控制行勤.

3O(2)+Allspecialmaterialsarewellmanagedincludingthoseinproductionarea.

(2)+所有特殊物料均有管理，包括生崖埸地.

A1.6Materiallotrecords物料枇戲,紀芽.

0口Received/Issuedmaterialrecordswrittenonstockrecordbook.

收/贊物料情況癮在詹建薄上.

1□Colorcodingsystemorothereffectivesystemiswellimplementedfordifferentmaterialsto

ensureFirst-In-First-Out(FIFO)onmonthlybasis.

顏色卡或其他有效制度充份利用于硅熬不同物料的月份先入先出(FIFO).

2□Bincardsystemorothereffectivesystemiswellimplementedfordifferentmaterialstoensure

First-In-First-Out(FIFO)uptoeverylot.

物料翕存多己^卡充份利用于碓熬每批物料的先入先出(FIFO).

3□(2)+Requirementsdocumented

(2)+作棠要求有文件豐正明.

A1.7Materialstoragecontrol物料健存控制.

0□Nospecialrequirementorintentiontocontrol.;攵有特別的控制要求或意3能.

1□Materialstorageingoodorderwithsomeoverloading.

物料儲存有序，但仍然有超載.

2□(1)+Witheffectiveoverloadingmanagement+Requirementsdocumented.

(1)+有效超載管理+作棠要求有文件名正明.

3口(2)+Regularauditforproperstorageandhandlingbythirdparty(e.g.IPQC).

(2)+有第三他體(如:IPQC)定期雷核及評估盒摩儲存慮理是否正碓.

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工摩言平估及押分指引

Al.8MaterialPositioning物料的搔位追溯性

0I_IMainlydependsonoperatorsJexperienceandskill,informalstoragelocationassignment.

主要依靠盒管^的^^和技巧，演有正式指定儲存位置.

1口Somekindofmaterialstoreswithindedicatedarea/zoneforeasypositioning.

卷便于追溯部份物料存放在指定儲存國域內.

2□Makesuseofclearlymarkedstoragelocationinwarehouseareasandrecord.

在唐摩內清楚棕明各物料存放國域并在案.

3□(1)/(2)+materialstoragepositioncanbewelltracedindefinednumberingarea.

(1)/(2)+能清楚追跟各物料的隼硅存放指定數位化位置，以便查找.

A2Productionline/Ins[)cc〔ioiiarea生/檢查國域

A2.1Parts&WIPstatusidentification部件及半成品即IP)狀憨的W豳別

0□NospecialrequirementsforclearseparationandidentificationofOK/NGunitsandwaitingfbr

inspection/checkedpassedunitseasilyleadingtomaterialmixup.

沒有特別要求要清楚國分和僦別OK/NG部件，待檢/已檢通通的部件，容易引致物料混尚L

1OOK/NGunitsandwaitingfbrinspection/cheekedpassunitsarcwellseparatedindifferenteasy

distinguishableorwelllabeledcontainerstoavoidmixup.

OK/NG部件以及待檢或橫瞬通謾的部件分別以已襟示容器盛載，以免混淆.

2口(1)+Relevantcontainersareproperlyusedwithnoexception.

(1)+相^的容器毫輾例外地正確使用.

3□(2)+Regularauditfbrproperstorageandhandlingbythirdparty(e.g.IPQC).

(2)+有第三值I體(如:IPQC)定期零核儲存庭理是否正喊

A2.2Partsidentification部件的樵默

0□Noorincompleteidentificationofusedpartsinformation,includingpartsname,partsnumber,

specification,etc.

沒有或不全面地封所使用部件作有效楝包括部件名耦，部件琥碣，烷格等等.

1OPartsnumberiswellidentifiedandlabeledonrelevantcontainers.

部件資料於相^容器上有有效裸示部件嬲碣.

2□(1)+Indirectmaterialsinformation(e.g.glue,cleaningreagent)iswellidentifiedandlabeled.

(D+生崖輔料(如:腭水,清漂彈I)資料作有效襟

3□Labeledshelflifeforstoragesensitivematerialoutsidewarehouse.

盒外存放有使用期限物料均作好^^^明期限.

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工摩言平估及押分指引

A2.3Non-confonningmarkinginWIP/FinishedGoods半成品即1P)I成品缺陷的襟示

0□Nospecialrequirementinnon-conformingmarking.Operatormarksfornon-confbrmitieswith

informalmeansorevendonotmarkforpurpose.

封缺陷襟名己沒有特別要求，作^^封有缺陷的WIP只作非正式的襟示或根本沒有要作襟示

的意僦

I□Non-confbrmingsarcmarkedwithformalbutnotdefinedmeans,suchaspencilortapes.

封有缺陷品作正式但熊定羲的糕示，例如用^肇或醪紙.

2□Non-confbrmingarcmarkedwitheffectiveway;suchasredarrowlabel,orbriefdescriptionfor

easyunderstanding.

以有效的方法襟示有缺陷品，例如用缸箭^貼紙或簡短的描述以令人更清楚明白.

3□(2)+Requirementsarewelldocumented+marksaccuratelywithoutexception.

(2)+作棠要求有文件tE明+楝示^常正碓輾

A2.4Materialhandlingoperationwithinworkstationarea工位內之物料虞理.

0□Poorhandlingsuchasstackingtoomanyparts/WIP,improperplacementofWIPfound.

極差的腹理水平，如零件及WIP(半成品)堆稹太多和WIP放置不常.

1QParts/WIParewellmanagedandhandledwithinworkingarea,withoutcausingpotentialdrop

orunnecessarycosmeticdefects.

工位內慮理零件和半成品作案良好，熊潛在性的掉落或拳致不必要的外貌不良現象.

2□(1)+Regularauditforproperstorageandhandlingbythirdparty(e.g.IPQC).

(I)+有第三值1體(如：IPQC)定期寄核及押估儲存庭理是否正碓.

3口(2)+Regulartrainingofoperatorsforpropermaterialhandling.

(2)+封員工定期迤行物料虞理知^培初

SectionB:QualityManagementandControl

B部分：品^管理和控制

BlIncominginspection(IOC)來料檢Ife(IQC)

Bl.lInspectionscope稔舲應圉

0□Incomingmaterialsinspectionisnotperformedsystematically.

ft來料檢瞬波有明碓系.統(tǒng)化迤行.

1口Checklist&specificationsorrelevantmaterialstobealllistedininstructiondocuments.

黠檢清單及規(guī)格或相資料都列明在指引文件內.

2□(1)+Operationcorrect,recordscomplete.

(D+作棠正碓,幺己^完整.

3O(2)+Ship-to-stockmateriallistisregularlyreviewed,approved,fbrupdatedandproper

application.

(2)+封免檢(直接)入盒物料之清里作定期檢tf,批核，更新資料并有效使用.

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工摩言平估及押分指引

Bl.2InspectionInstructions檢查指引

?？贜oinstructionorinstructionssuchassamplinglevel(AQL)andacceptancecriteriaarenotwell

defined.

沒有指引或指引沒有明硅定羲，如抽爆水平(AQL)及接收襟準.

1□Importantguidelinessuchassamplinglevel,acceptancecriteriaandinspectioninstructionsare

clearlydefinedanddocumented.

重要指引如抽檬水平，接收檬準和接置貌明清析定羲并有文件專正明.

2口(1)+Followtheguidelinesandrecordresultsaccordingly,withnoexception.

(1)+每次都依照指引粉查并名己其結果.未有例外情況彝現.

3□(2)+Inspectorsareregularlytrainedandtestedfbrinspectionknow-how.

(2)+封接委員迤行定期培期I及考核其接查知之電

B1.3Inspectionrecords橫瞬金已^

0□Insufficientinformationonreportduetoreportfbrmatdeficiencies,suchasnodesignatedspace

forfillingsamplingAQL,inspecteditems,etc.

由于救告格式不完善醇致輟告萬余己^資料不足，例如5攵有定位置填癮AQL和檢瞬項目等.

1□Inspectionresultsareaccuratelyrecordedonreports.檢瞬名吉果準石隹$己$縈在輟告上.

2口(1)+InspectionreportisabletotracetorelateddocumentssuchasSCAR#,MRBreport#,etc.

(1)+檢瞬輟告及相嗣文均件有很好的可追溯性，如SCAR虢碣,MRB輟告虢碣等.

3O(2)+Inspectionreportsandrelevantdocumentsarewellfiledandmaintainedwithgood

conditionandtraceability.

(2)+橫瞬*艮告和相^文件均妥善地整理端案并雒持其可追溯性.

B1.4Inspection/Testingequipment檢/測殳借

0□Testingequipmentandmeasuringinstrumentisnotcalibrated.汶有校正汛I殳借和測量倭器.

1□Testingequipmentandmeasuringinstrumentiswellcalibrated,labeledandmaintained.

測和測量俄器均作有效校正，襟示和雒3菱.

2□(1)+Inspectorsusetheinstrument/equipmentproperlywithoutcausingdamage(e.g.putting

thecaliperbackinboxafterusage).

(I)+掇查其正碓地使用俵器片殳儒,防止做成損壕.(如:卡尺使用完革，履手放回卡尺盒.)

3O(2)+Enoughtestingequipment/instrument&adequateaccuracy.

(2)+足多勺洌弒倭器/轂倩,且舉硅度足縱

B1.5Inspectionenvironment檢腺璟,境

0―IPoorinspectionenvironmentsuchasinsufficientlighting,impropermagnifyingequipment,etc.

敕差的授麟琪境，如燎光及放大倍數脩件不足等.

1口Goodinspectionconditionsareprovidedtoenhanceinspector'sjudgmentperformance.

良好的檢膾璟境有助于提高接查^的判斷能力.

2口(1)+Well-managedandtidyinspectionworkstationmaintainedbyinspectorsduringinspection.

Testinginstructionandsupportingdocumentsinplace.

(1)+接遂員保持檢,驗其^有整旗有序的捻舲碟境，瀏弒倭器和相崩文件均整膂放置.

3□(2)+Requirementsarewellmanagement.(2)+作棠要求有管理方法.

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工摩言平估及押分指引

Bl.6Partsstatusidentification部件狀盛戡別

0口NospecialrequirementsforclearseparationandidentificationofOK/NGunitsandwaitingfor

inspection/checkedpassunits,easilyleadingtomaterialmixup.

沒有特別要求清楚國分和徽別OK/NG部件和待檢/已通遇檢膿的部件,容易引致材料混淆.

1□OK/NGpartsandwaitingforinspection/checkedpasspartsarewellseparatedindifferent

easilydistinguishableorwelllabeledcontainertoavoidmixup.

OK/NG的部件和待橫及橫瞬通謾的部件分別以不同及容易辨翅之摞窈容器盛載，防止做成

物料混品L.

2□(1)+Relevantcontainersareproperlyusedwithnoexception.(1)+相^容器簸例外地正硅使用.

3口(2)+Regularauditbythirdparty(e.g.IPQC).(2)+有第三他)體(如:IPQC)定期塞核.

B1.7Expirydatemanagement(forcriticalchemicalsuchasglue,painting,flux,solderpaste)

有效期管理(主要化學物品如:夥水,油漆,松香膏等)

0ZUNocheckingofexpirydatesinincominginspectionordirectshiptostock.

封來料畤未有檢查物料有效期,就直接暹含.

1口Expirydateisclearlyindicatedandcheckedonmaterialpackageofeachlot.

封每批來料包裝上之有效日期均清楚襟示及作檢查.

2口(1)+Inspectionresultsareclearlyreported.Labelforexpirydateifnecessary.

(1)+清楚輟告橫瞬結果.如需要加貼到期貼紙.

3O(2)+Systematicregularreviewisabletostoptheuseofexpiredmaterial&reviewbyMRB..

(2)+系,統(tǒng)曾要求謾期物料停用，it交MRB橫3寸.

B1.8ManufacturerCARfollowup雪及供,感商的改善跟道

0ONorequestorinformalrequestforCA,suchasfaxore-mail,fromthemanufacturer.

封供鷹商改善行勤；攵有要求或非正式要求，例如以傅真或重子酬件方式軌行.

1OFormalSCARsysteminplace,withproperaddressingtomanufacturers1CA.

有正式的SCAR系統(tǒng),it能有效及創(chuàng)?胃■性地要求供廛商相信日之改善行勤.

2口(1)+RequestedCAreplyduedateisspecifiedinmostcases.Systematicfollowupand

manufacturerscanrespondtocorrecttherootcoursesperrequest.

(1)+要求改善行勤回覆日期有清楚言主明，系統(tǒng)化跟暹，或於大部份情況下能如期回覆.

3O(2)+Containment&CAbymanufactureriswellfollowedupandrecorded.

(2)+有效地跟迤并吉己^供鷹商g)堵及改善行勤的軌行情沆.

B1.9Dispositionofrejectedlots拒收的彘理

0□ReturntoVendoristheprogram,withawarenessandapprovalbysingleparty(usuallyQA).

在罩一部F"通常卷QA)知畬及批準的情況下便揩物料退回供鷹商.

1口FormalMaterialReviewBoard(MRB)orsimilarsysteminplacetodealwithrejectedmaterial

disposition,including"scrap"，“rework","RTV"，"UAI”,etc.

有正式的物料檢?系統(tǒng)(如MRB)底理拒收物料，包括“朔獻返工”，“退k,"可用”等等.

2O(1)+Relevantprocedureiswelldocumented+addworkinginstructionifnecessary.

(1)+相^程序有文件者正明+如需要加上作棠指醇.

3O(2)+Everyrejectedlotisproperlyhandledwithnoexception.

(2)+封所有拒收材郡毫息例外池按序合理虞理.

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FactoryAudit&RatingGuidelines

工摩言平估及押分指引

B2In-processinspectionandmonitoring(IPOC)制程的橫版和整督.

B2.1In-processControlInstructions裂程控制指引

NA口Operationnotapplicable.此作棠不適用.

0口Nospecialdocumentedguidelinesforin-processcontrol,randomchecking.

:攵有文件指引封制程的控制，只作隨械性的抽檢.

1□CriticalprocessesorareasarewelladdressedandidentifiedforIPQCinspectionand

monitoring.

重要制程或工位均有明碓指出予IPQC作檢查及簽察.

2O(1)+Allsamplingrequirements(samplefrequency,quantity,checkingparameters,etc.)well

specifiedanddocumented.

(1)+所有抽檄要求(抽棣頻率全量^目及參數等)都有辭細就明和有文件^明.

3口(2)+Processmanagementplan(PMP)inplace,withcontrols(chartsorchecklist).

(2)+制程管理司?劃清楚界定各重要制程及控制(圈表或核查單).

B2.2In-processControlRecords裂程控制幺己號:

NAOOperationnotapplicable.此作第不適用.

0□Nochecklist,orinformalrecord(rawdata)only.;攵有核查罩或只有非正式稅

1□Formalrecordinplacewhichindicatesrelevantprocessname,machinenumber,inspectorname,

timeinterval,inspecteditemsJudgment,etc.

正規(guī)^^清楚注明相^工序之名耦，檄器虢碣，檢查員名字，畤段，橫瞬項目，判定等.

2口(1)+Checklistformatiswellfollowedandusedwithnoexception.Samplingplanandactivities

arewellsetandimplementedrespectively.

(1)+毫輾例外地跟按核查罩軌行，建立良好的抽棣言十劃及T施相^活跖

3□(2)+Inspectionrecordsarewellfiledandkeptwithgoodtraceability.

(2)+檢驗名己^能有效存槽保持良好之可追溯性.

B2.3CARsystemforcontinuousimprovement改善行勤要求(CAR)系統(tǒng)以逵至^^改善

NAOOperationnotapplicable.此作棠不適用.

0I_IRecordnotcompleteornofeedbackofin-processdefectsituation.

生崖中的缺陷黠g己^不存或;攵有反IS.

1□Non-confbrmingmaterialreport(NCMR)/internalcorrectiveactionrequest(ICAR)systemin

placetofeedbackin-processdefectsituation.

物料臭常甄告/內部改善行勤要求善(NCMR/ICAR)體系適常地反鋪生崖中的缺陷.鉆.

2□(1)+Issuedreportsarewellrepliedbyresponsibledepartmentsontimeandappropriately.

Relevantactionitemsarewellfollowedforeffectiveness.

(1)+有^部力準暗適常地回復輟告能有效地跟暹相^改善行勤的有效性.

3口(2)+Documented“stopline“criteriainplacewheneverdefectrateexceedssettarget.

(2)+“停婚'作棠指引文件，指定^上塌品率超出指定目楂情況下需孰行"停家'要求.

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工摩言平估及押分指引

B2.4Firstpieceapprovalformassproduction大量生/,前之首件批核.

0□Nosuchprocedureatall.

浪.有此程序.

1OFirstarticleapprovalprocedureiswellperformedfordefinedcriticalprocesses.

各重要制程之生羥糕品批核程序較好地孰行良好.

2□(1)+Procedurewelldocumentedandrecordswellmaintained.

(1)+程序有明文規(guī),定及保存良好.

3□(2)+Approvalsamplesarcwellidentified,maintainedanddisplayedintheplaceofuse.

(2)+有房同批核棣品作清楚襦微，雄^及使用於工位中.

B2.5Functionalverification&maintenance(bygoldensample)ontestingequipment,fixture

(用金棣品)封測就效偏治具之功能碓懿，蔽查及雉^

0口Noverificationorinformalchecking.

；攵有檢測或非正式的檢查.

1口Formalroutine(normallydaily)verificationprocedureinplacewithappropriaterecords.

常燒檢查(一般卷每天)程序有效軌行及紀

2□(1)+Relevantprocedureiswelldocumented.

(1)+相^程序有明文烷定.

3□(2)+Regularpropermaintenancewithgoodresults&recordsupporting.

(2)+定期雒效果明^且有輟告支持.

82.6Inspectionenvironment橫瞬璞境

0—1Poorinspectionenvironmentsuchasinsufficientlighting,propermagnifying,etc.

橫酶琪境欠佳，例如燒光及放大倍數彳條件不足等.

1OGoodinspectionconditionsareprovidedtoenhanceinspectors*judgementperformance.

提供理想檢膿琪境有助于提高羚^的判定能力.

2口(1)+Tidyworkplacemaintained.Testinginstructionandsupportingdocumentsinplace.

(1)+整漲有序的檢驗球境，檢測指引及(相BQ支持文件放置於工位作參考使用.

3口(2)+Operationiswellmanaged.

(2)+作棠有完善管理.

B3FinishedGoodsOualityControl(FOC)成品橫酶(FOC)

B3.1InspectionInstructions檢查指引

01_IGuidelinessuchassamplinglevel(AQL)andacceptancecriteriaarenotwelldefined.

指引，攵有清析定羲如抽檄水平(AQL),接收襟準等事項.

1ZJImportantguidelinessuchassamplinglevelacceptancecriteriaandinspectioninstructionare

clearlydefinedanddocumented.

重要指引資料清晰定樂如抽株水平，接收襟準，檢膝就明等事琬有文件tE明.

2O(1)+Inspectorswellfollowtheguidelinesandrecordresultsaccordingly,withnoexceptions.

(1)+檢查具毫維例外地依照指引謹行檢查并幺己it結果.

3□(2)+Inspectorsareregularlytrainedandtestedforinspectionknow-how.

(2)+封檢查具定期暹行培及考核其檢查知3鼠

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B3.2Inspectionrecords稔堤?充金

0口Insufficientinformationonreportduetoreportformatdeficiencies,suchasnodesignatedspace

forfillingsamplingAQL,inspecteditems,etc.

因輟告格式未完善尊致二已^資料不足，例如::攵有指定位置填嘉抽糕AQL,檢膿項目等.

1口Inspectionresultsarcaccuratelyrecordedonreports.檢嬲吉果舉碓地名已^在手艮告上.

2□(1)+InspectionreportshavegoodtraceabilitytorelateddocumentssuchasMCARno.,MRB

reportno.,etc.

(1)+檢瞬*艮告能有效追溯各有^文件資料，如:MCAR虢碣及MRB虢碣等等.

3□(2)+Inspectionreportsandrelateddocumentsarewellfiledandmaintainedwithgood

conditionandtraceability.

(2)+檢瞬輟告及相^文件均存增良好Ji於通常保存脩件及有效追溯能力下軌行.

B3.3Inspection/Testingequipment檢破/潮就M殳倦

0口Testingequipment/measuringinstrumentisnotcalibrated.測之式W殳借/俵,器:攵有校正.

1□Eachtestingequipment/measuringinstrumentiswellcalibrated,labeledandmaintained.

每他測方式鼓借/俄器都校正好，并作有效襟示及保之菱.

2□(1)+Inspectorsusetheinstrument/equipmentproperlywithoutcausingdamage(e.g.putting

thecaliperbacktoboxafterusage).

(1)+檢查^能正砂地使用吉殳倩/像器，避免引致損壕(如:卡尺用軋IS手放回卡尺盒內).

3口(2)+Enoughtestingequipment/instrument&adequateaccuracy.

(2)+足多勺測就俵器/鼓儒,且舉硬度足河

B3.4Inspectionenvironment旅.舲度境

0二］Poorinspectionenvironmentsuchasinsufficientlighting,propermagnifying,etc.

檢瞬璟境欠佳，例如:燒光及放大倍數脩件不足等.

1口Goodinspectionconditionsareprovidedtoenhanceinspectors5judgmentperformance.

檢融r璟境良好，有助于提高檢查員的判定能力.

2口(1)+Tidyinspectionworkstationmaintainedbyinspectorsduringinspection.Testing

instrumentandsupportingdocumentsinplace.

(1)+檢查^於橫瞬期^^保持其工作琪境整深有序，測弒俵器及支持文件能合理放置.

3□(2)+Operationiswellmanaged.(2)+作棠有完善管理.

B3.5Finishedgoodsstatusidentification成品狀況*累戡

0DNospecialrequirementsforclearseparationandidentificationofOK/NGunitsandwaitingfbr

inspection/checkedpassunits,easilyleadingtomaterialmixup.

未有特別要求國分及檄3僦OK/NG搬臺及待檢已通謾^的搬臺，容易做成混尚L.

1OOK/NGunitsandwaitingfbrinspection/checkedpassunitsarewellseparatedbydifferent

easilydistinguishableorwell-labeledcontainerstoavoidmixup.

封OK/NG械臺及待檢已通遇檢膿的械臺分別以不同及容易微利的(或貼上襟筵的)容器盛

戴，便于顯分，以免混淆.

2O(1)+Relevantcontainersareproperlyusedwithnoexception.

(1)+有嗣容器毫輾例外地被正碓使用.

3□(2)+Regularauditbythirdparty(e.g.IPQC).(2)+有第三低體(如:IPQC)定期寄核.

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B3.6CARsystemforcontinuousimprovement改善行勤要求(CAR)系統(tǒng)以建,至遵^改善

0ZUNorequestorinformalrequestforCAfrommanufacturingsector,suchase-mail.

封生;i部Fl的CA(改善行勤“攵有要求或以非正式要求孰行，例如E-MAIL.

1口ManufacturingCorrectiveActionRequest(MCAR)systeminplacetofeedbackdefectsfoundin

finallotinspectionandrequestfbrrelevantcorrectiveactions.

生;4改善行勤要求(MCAR)系統(tǒng)反映最^批彝現之不良項目JL要求作相嗣改善行勤.

2□(1)+Issuedreportsarcwellrepliedbasedonrootcoursebyresponsibledepartmentsontime

andappropriately.Relevantactionitemsarcsystematicfollowedupperformance.

(D+有^部力能舉畤及適常地回復贊出的CAR,系^化跟迤相^改善行勤的有效軌行.

3O(2)+MajorityofissuedCARsarewellfollowuptorootcausesandcasesclosedwithin

reasonableperiodoftime.

(2)+贊出的CARs大部份能有效地跟暹根本原因并可及畤、結案.

B3.7Dispositionofrejectedlots拒收批之虞,理

0口“Useasis”(UAI)or“Sorting"aretheuseddispositionofthelot,withawarenessandapproval

bysingleparty(usuallyQA).

一般做法由單一部力(通常卷QA)批準后揩其判射何用(UAI)”或“挑ig”雨艱

1OFormalmaterialreviewsysteminplacetodealwithrejectedlotdisposition,whichincluded

“UAI”,“Sort”,“Hold”,“Rework”and“Scrap”.

現有正式物料橫體系慮理被拒收的物料,包括:“可用(UAI)”,“挑iS(SORT)”,“待慮理

HOLD)”,“翻工(REWORK)”及“輟廖(SCRAP)”.

2□(1)+Relevantprocedureiswelldocumented+addworkinginstructionifnecessary.

(1)+相^程序有文件tE明+如需要加上作棠指醇.

3□(2)+Everyrejectedlotiswellproceededwithnoexception.

(2)+所有被拒收批物料都毫輾洌外地按程序鹿理.

B3.8Reliabilitytesting(RT)羥品的可靠性瀏就.

NAOOperationnotapplicable.此作棠不適用.

0ONoprogramorinformalactivitiesperformed.

沒有此類熊十到或只^行非正式測翎:活勤.

1□Reliabilitytestsareperformedinperiodicbasiswithproperrecords.

可靠性測弒周期性地迤行并有逵密的吉己

2O(1)+AgoodRTplaninplacetoprovideguidanceandmonitoringontheirimplementation.

(1)+具有一佃良好RTGJ品可靠性測K)言十劃，以封測弒之^行提供指厚和簽督.

3O(2)+RTresultisusedfbrdesignimprovement&qualityimprovement.

(2)+可靠性測就用作推勤言殳言十改善及筐品品

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B3.9QualityImprovementactivities品^改卷活勤

0□Noprogramatallorinformalreviewonqualitydata.

沒有此類真項目或只封有嗣品^資料造行非正式的檢tf.

1口Formalregularqualityreviewtakesplacewithrecordssuchasmeetingminutes.

定期以正燒形式檢復查)品題并做相月胃，例如曾1IU己

2□(1)+Statisticaltechniquesarcwellusedforqualityleveltraceabilityandreviewpurpose.

(1)+有效利用統(tǒng)言十技斫，以it到品^水平之追溯和橫目的.

3口(2)+Perfectcontinuousimplementationwithweekly,monthly,quarterly&yearlyfollowup.

(2)+完善地速繾每遇，月，季，年軌行有^改善行勤.

SectionC:ProductionManagementandControl

C部分:生濫管理和控制

ClWorkingInstructioninworkstations工作崗位作案指引文件(指簿青)

0□NohangingorincompletehangingofWIonworkstationsforoperator'sreference.

工作崗位波有或:攵完全掛上作案指淳善(WI)供操作者參考.

1□WIiswellhangedoneachworkstation.Ifnecessary,itisbymodel.

每佃工位都掛上作棠指蜂害(WD,如需要，鷹分^型琥.

2□(1)+ProperprotectiontoWIinusetoavoiddamage+clearprintings(e.g.textsize,drawings,

picture,materialsdescription,etc.)onWIforeasyreference.

(1)+使用遇程中妥善保^作棠指溥善,避免做成授填.此外，文件之印刷(文字大小，^圈，

圈片,物料描述等)能保持整澈清晰，非常容易參考.

3O(2)+Productionline/group/sectorsdevelopthepracticetoreviewWorkingInstructiondetails

byeachoperatorbeforemodelchange.+EvidenceshowsWIbeingusedtodocumentCA.

(2)+生且/部力培疊每位^工置成每次醇型嬲生;t前都重溫作棠指降耆的曾慣.+

有2正示作棠指淳舌用作^^改善行勤.

C2AmendmentonWorkingInstruction作篥指要耆之修改

0□Nospecialrequirement,directhandwrittenamendmentinplace.