MKVIe培訓(xùn)教材

1、WEPP China Petroleum Material and Equipment Co. - Shenyang - China SPEEDTRONIC MARK VIe Basic Control Section 1 Product Overview 中國石油材料設(shè)備 基本控制第一部分產(chǎn)品概述,Mark VIe Unit Control Panel mark6控制單元儀表板,Triple Modular Redundancy (TMR) 三模塊冗余 Three processors and critical I/O racks that are triplicated reduce si

2、ngle points of failure, which increases mean time between forced outages (MTBFO) 三處理器和關(guān)鍵I/O掛架被分成三組，以減少單點(diǎn)故障，同時意味著增加了強(qiáng)制斷電的時間。 Two independent TMR protection systemst兩個獨(dú)立的三模塊冗余保護(hù)系統(tǒng) Decreases chance of damage to turbine if overspeed, is detected 對于渦輪機(jī)，如果超速時將會被診斷以減少渦輪機(jī)被損害的機(jī)會 Application specific control

3、action as fast 10ms 應(yīng)用程序的特定控制動作將在10毫秒內(nèi)相應(yīng)做出動作 Excellent speed control and rapid trip initiation lowers risk of turbine damage High resolution I/O高分辨率的輸入輸出包 Improved speed control Comprehensive diagnostics綜合診斷 Reduces system repair time through rapid troubleshooting Online repair of any one channel in

4、 TMR system在TMR系統(tǒng)中在線修復(fù)任何一個通道 Decreases number of forced outages caused by control system failures Direct sensor connection with no interposing instrumentation Eliminates point of failure for more reliable protection and reduced maintenance Peer-to-peer communications with BOP panels and PLCs Coordin

5、ates control of entire plant: turbine, compressor and balance of plant equipment Automatic generator synchronization Provides reliable, smooth and rapid generator synchronization,MANUAL DOCUMENTATIONS（主文檔） Mark VIe: GEI-100600 Mark VIe Control System（mark6控制系統(tǒng)） GEH-6721 vol. 1 System Guide Volume I

6、（系統(tǒng)指南1） - GEH-6721 vol. 2 System Guide Volume II（系統(tǒng)指南2）,ABBREVATIONS and ACRONYSM -UCP Unit control panel控制單位面板 -F&G Fire and Gas System (Part of UCP) -TCP Turbine control panel (Part of UCP)渦輪機(jī)控制面板 -MARK VIe Turbine Control (Part of TCP)渦輪機(jī)控制 -HMI Mark VI operator Interface (Part of UCP) MARK6操作界面

7、-ACP Auxiliary Control Panel (Part of UCP)輔助控制面板 -MCC Motor Control Center發(fā)動機(jī)控制中心 -DCP Direct Current Panel直流面板 -UPS Uninterruptable Power Supply不間斷電源 -DCS Distribuitd control system分布控制系統(tǒng) -ESD Shutdown System切斷系統(tǒng) -UDH Unit Data Highway - Network -PDH Plant Data Highway Network -RTD Resistance tempe

8、rature devices,CONTROL ARCHITECTURE OVERVIEW: System Architecture系統(tǒng)控制 Mark VIe Configuration mark6配置 Electronic & Packaging I/O Communications (IOnet)輸入輸出通訊,輸入輸出通訊層,企業(yè)層,監(jiān)控層,控制層,接線端,The control system consists of three primary components: the controllers, I/O networks and I/O modules as shown in diag

9、ram.,Communications,Main Processor Board,Terminal Board: Pack Address: Bar Code and Terminal Name - Jumpers for Hardware Selection,Mark VIe Controllers,You have Controller type: UCCCM04,It is recommended that the environment be maintained at levels less than the maximum rating of the equipment to ma

10、ximize life expectancy.,TMR Output Processing,Protection Out: 20FG-1 (XY-224) 20FG-2 (XY-225),Servo Output,Analog 4-20mA Output,TMR Input Processing,Input type: Simplex, Dual or TMR. 輸入類型：單個信號，雙，三 Applicable Management logic. 程序管理邏輯,在一個系統(tǒng)中，輸入輸出網(wǎng)絡(luò)的數(shù)量應(yīng)該等于控制器的數(shù)量,Single Input not Voted This is used for

11、non-critical, generic I/O, such as monitoring 4-20 mA inputs, contacts, thermocouples, and resistance temperature devices (RTD). 。,就地接線,傳感器,終端包,直接輸入,交換,控制器,IO網(wǎng)絡(luò),One sensor can be fanned to three I/O boards as above for medium-integrity applications. This is used for sensors with medium-to-high relia

12、bility. Three such circuits are needed for three sensors. Typical inputs are 4-20 mA inputs, contacts, thermocouples, and RTDs.,Inputs such as speed control and overspeed are not fanned so there is a complete separation of inputs with no hardware cross coupling which could propagate a failure. PPRO

13、PTUR,Median Value Logic Calculation,Turbine Protection Connection: Commands to 20FG-x,Cards Type,PDIA,PDIA,PDOA,PTCC,PAIC,PAIC,PRTD,PTUR,PTUR,PPRO,PPRO,PSVO,HMI Human Machine Interface - Operator Interface - Software Maintenance Tools - Application Software (Cimplicity 6.01 and ToolboxST),- Programm

14、able Floating Points Math. Blocks Editor for: application software, I/O assignement, Tuning Constant Password Protection Diagnostic Access Trending Forcing,Trend,USB Dongle License Key - Use Toolbox,WEPP China Petroleum Material and Equipment Co. - Shenyang - China SPEEDTRONIC MARK Vie Basic Control

15、 Section 2 Panel Layout and Hardware Description 儀表盤布局和硬件描述,UCP.,Mark Vie. 3 CPU: R,S,T. -3 I/O net for Terminals connections: Red (R), Black (S), Blue (T). 3個輸入輸出終端連接,Mark Vie. Terminal Boards Signals Connections. -TMR, Dual or Simplex IOnet Connections.,UCP Buttons & Lamp. -OFF/Local/Remote. -Star

16、t. -Stop. -Permissive to Start Lamp. -Alarm Active Lamp. -Shutdown Lamp. -Emergency Push Button Pressurized. -Emergency Push Button De-Pressurized.,UCP HMI. -GT1_SVR or GT2_SVR.,UCP Switch. Two Redundant Switch on each UCP. -Net avaiable: UDH PDH ADH,Bently Nevada Monitor. -Vibration Probe: Sismic a

17、nd accellerometer -Axial Displacement or Radial Vibration. -TC.,PLC GE Fanuc Series 90-70. - ESD and Fire and Gas Protection. - GMR Redundant Configuration.,GE Fanuc, Genius Bolcks. - ESD and Fire and Gas Protection. GMR Redundant Configuration. -Genius NET, Redundant Connections in three (3) differ

18、ent Chain.,Genius Block,Surge Arrestor,Genius Block,Surge Arrestor,Surge Arrestors. -Field Over Current Prevent.,DOCUMENTATIONS: Unit Control Panel (UCP): SOM5082301/0, GT Machinary Functional Schematic Diagram (P&I) - SOM6668796/3, Unit Control System Wiring Diagram - SOM6668798/3, Cause/Effect Dia

19、gram - SOM6668800/3, Control System Power Supply Schematic - SOM6668802/3, Unit Control System I/O List - SOM6668803/3, Control System Schematic - SOM6669411/3, UCS (ESD & F&G) Logic Diagram,ABBREVATIONS and ACRONYSM -UCP Unit control panel -F&G Fire and Gas System (Part of UCP) -TCP Turbine control panel (Part of UCP) -MARK VIe Turbine Control (Part of TCP) -HMI Mark VI operator Interface (Part of UC