年產(chǎn)160萬(wàn)KVA非晶合金變壓器項(xiàng)目可行性研究報(bào)告

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1.1項(xiàng)目背景及概況 1.1.1項(xiàng)目名稱(chēng) 年產(chǎn) 160萬(wàn) KVA非晶合金電力變壓器 項(xiàng)目 1.1.2承辦單位 山東 電力設(shè)備制造有限公司。 法定代表人： 董事長(zhǎng) 項(xiàng)目負(fù)責(zé)人： 總 工 （高工） 1.1.3項(xiàng)目 單位概況 山東 電力設(shè)備制造有限公司 ，公司現(xiàn)擁有員工 450名，其中工程技術(shù)人員 120名，擁有各種先進(jìn)技術(shù)設(shè)備 110臺(tái)，工廠(chǎng)占地面積 110畝 。公司已有 27年專(zhuān)業(yè)生產(chǎn)變壓器的歷史，屬?lài)?guó)家定點(diǎn)生產(chǎn)廠(chǎng)家。主要生產(chǎn)油浸式節(jié)能變壓器、非晶合金變壓器、干式變壓器、箱式變 電站、全密封變壓器等?，F(xiàn)已達(dá) 20多個(gè)系列 500多個(gè)規(guī)格的各種電力變壓器。年產(chǎn)值億元，年生產(chǎn)能力 380萬(wàn)千伏安，產(chǎn)品暢銷(xiāo) 20多個(gè)省、市、自治區(qū)，受到各電業(yè)局、廣大企事業(yè)用戶(hù)的信賴(lài)。公司已通過(guò) ISO9001國(guó)際質(zhì)量體系認(rèn)證、省免Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm 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Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesT oPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.Pa ragraphFormat.LineSpacingLinesT oPoints(2) Selection.P aragraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 2 檢產(chǎn)品認(rèn)證、山東省重合同守信用企業(yè)、山東省著名商標(biāo)、商標(biāo)注冊(cè)證等。省技術(shù)監(jiān)督局授予質(zhì)量信得過(guò)單位。 1.1.4可行性研究報(bào)告研究范圍及編制單位 （ 1）研究范圍： a、根據(jù)國(guó)家法律、法規(guī)、產(chǎn)業(yè)政策，對(duì)項(xiàng)目提出的背景、市場(chǎng)前景、建設(shè)規(guī)模及建廠(chǎng)條件進(jìn)行分析論證。 b、對(duì)項(xiàng)目產(chǎn)品進(jìn)行產(chǎn)品方案和產(chǎn) 品技術(shù)水平分析論證，通過(guò)與當(dāng)前國(guó)內(nèi)外的先進(jìn)技術(shù)和設(shè)備進(jìn)行比選，確定了先進(jìn)合理的工藝方案和設(shè)備選型。 c、初步確定了建設(shè)項(xiàng)目的建筑結(jié)構(gòu)形式、給排水、電氣自控的方案和節(jié)能措施。 d、對(duì)項(xiàng)目的實(shí)施條件、廠(chǎng)址、原料供應(yīng)、交通條件、 節(jié)能節(jié)水、 環(huán)境保護(hù)、勞動(dòng)安全衛(wèi)生及消防等進(jìn)行可行性研究。 e、對(duì)項(xiàng)目的總投資、成本進(jìn)行估算，對(duì)項(xiàng)目的經(jīng)濟(jì)效益進(jìn)行分析，通過(guò)對(duì)成本、效益和投資回收情況的分析進(jìn)行財(cái)務(wù)經(jīng)濟(jì)評(píng)價(jià)。 （ 2）可行性研究報(bào)告編制單位： 單位名稱(chēng)： Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) 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Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesT oPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.Pa ragraphFormat.LineSpacingLinesT oPoints(2) Selection.P aragraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 3 證書(shū)等級(jí)：甲級(jí) 證書(shū)編號(hào)： 工咨甲 發(fā)證機(jī)關(guān)：國(guó)家發(fā)展與改革委員會(huì) 1.1.5可行性研究報(bào)告編制依據(jù) （ 1） 機(jī)械 工業(yè)建設(shè)項(xiàng)目可行性研究報(bào)告編制內(nèi)容深度規(guī)定 QBJS5-2005 （ 2） 山東 電力設(shè)備制造有限公司 提供的項(xiàng)目基礎(chǔ)資料 （ 3） 年產(chǎn) 160 萬(wàn) KVA 非晶合金電力變壓器項(xiàng)目 可行性研究報(bào)告編制合同書(shū) （ 4） 國(guó)家、省、市關(guān)于支持發(fā)展變壓器行業(yè)的產(chǎn)業(yè)政策、規(guī)劃文件 （ 5） 菏澤市十一五發(fā)展規(guī)劃綱要、曹縣十一五發(fā)展規(guī)劃綱要 （ 6） 當(dāng)前國(guó)家重點(diǎn)鼓勵(lì)發(fā)展的產(chǎn)業(yè)、產(chǎn)品和技術(shù)目錄（ 7） 國(guó)家有關(guān)技術(shù)標(biāo)準(zhǔn)及其他 。 1.1.6項(xiàng)目提出的背景 節(jié)約資源是我國(guó)的基本國(guó)策 ， 節(jié)能降耗已成全社會(huì)共識(shí) ，2007 年 6 月 30日，國(guó)家統(tǒng)計(jì)局和國(guó)家發(fā)改委、國(guó)家能源領(lǐng)導(dǎo)小Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoin ts(2)Selection.ParagraphFormat.LineSpacingLinesT 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oPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.Pa ragraphFormat.LineSpacingLinesT oPoints(2) Selection.P aragraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 4 組辦公室聯(lián)合發(fā)布 2005 年各省、自治區(qū)、直轄市單位 GDP 能耗等指標(biāo)公報(bào)，數(shù)據(jù)顯示 2005年全國(guó)萬(wàn)元 GDP能耗為 1.22噸標(biāo)準(zhǔn)煤。 兩院院士何祚庥指出，如果按照購(gòu)買(mǎi)力平價(jià)來(lái)看，中國(guó)的單位 GDP能耗比發(fā)達(dá)國(guó)家高 10 -20；從匯率水平來(lái)看，中國(guó)的單位 GDP 能耗比發(fā)達(dá)國(guó)家高 4-5 倍。此次公布 2005 年全國(guó)以及各地的萬(wàn)元 GDP能耗，是因?yàn)槭晃逡?guī)劃的一個(gè)硬性指標(biāo)規(guī)定：十一五末，單位 GDP能耗要比十五末降低 20。 非晶合金變壓 器走到前臺(tái)非晶合金材料是 70 年代問(wèn)世的一種新型合金材料，它采用國(guó)際先進(jìn)的超急冷技術(shù)將液態(tài)金屬以1X106 /S 冷卻速度直接冷卻形成厚度 0.02-0.04mm 的固體薄帶，得到原子排列組合上具有短程有序，長(zhǎng)程無(wú)序特點(diǎn)的非晶合金組織，這種合金具有許多獨(dú)特性能特點(diǎn)，如優(yōu)異的磁性、耐蝕性、耐磨性、高硬度、高強(qiáng)度、高電阻率等。目前，隨著電子技術(shù)向高頻、小型化方向發(fā)展，非晶超微晶軟磁合金材料已制成各種各樣磁性器件代替硅鋼、鐵氧體和坡莫合金等應(yīng)用于電力工業(yè)、電子工業(yè)及電力電子技術(shù)領(lǐng)域，用作電流互感器、大功率開(kāi)關(guān)電源、逆變電 源和程控交換機(jī)電。 我國(guó)自 1998 年開(kāi)始進(jìn)行大規(guī)模城鄉(xiāng)電網(wǎng)建設(shè)與改造以來(lái)，Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoin ts(2)Selection.ParagraphFormat.LineSpacingLinesT oPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesT oPoints(2) Selection.P aragraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesT oPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.Pa ragraphFormat.LineSpacingLinesT oPoints(2) Selection.P aragraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 5 采取推行節(jié)能 型 配電變壓器、停止生產(chǎn) S7型和淘汰電網(wǎng)中 64和 73系列高耗能變壓器等措施，對(duì)降低電網(wǎng)線(xiàn)損起到了積極作用。據(jù)統(tǒng)計(jì)，全國(guó)線(xiàn)損率從 1996 年的 8.52下降到 2004 年的 7.59。但與先進(jìn)國(guó)家相比仍高出 1.5 2個(gè)百分點(diǎn)，相當(dāng)于每年多損耗 150億 200億 kWh電量?？梢?jiàn)降耗任務(wù)很重，潛力也相當(dāng)大。國(guó)家發(fā)展和改革委員會(huì)與科技部于 2005 年共同組織起草了中國(guó)節(jié)能技術(shù)政策大綱，明確指出：推廣生產(chǎn)和應(yīng)用 S11型及非晶合 金鐵心型低損耗變壓器、低能耗導(dǎo)線(xiàn)、金具等節(jié)能型配電設(shè)備及附件。 2010 年前，淘汰電網(wǎng)在役的 S7 型及 73 ， 64型高耗能變壓器設(shè)備。非晶合金配電變壓器作為節(jié)能效果十分明顯的配電技術(shù)和設(shè)備，近年正逐漸地被制造廠(chǎng)和廣大用戶(hù)所接受。 公司為適應(yīng)市場(chǎng)需求，決定上馬該項(xiàng)目。 1.2 研究工作概述 1.2.1研究工作概況 我院接受該項(xiàng)目可行性研究報(bào)告的委托后，組織精干力量成立專(zhuān)門(mén)的研究工作組，并實(shí)地考察了建設(shè)地點(diǎn)，了解了企業(yè)現(xiàn)狀，與公司主要領(lǐng)導(dǎo)和技術(shù)人員進(jìn)行了討論，收集了項(xiàng)目的基礎(chǔ)資料，初步提出了幾個(gè)重點(diǎn)研究 問(wèn)題。 Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoin ts(2)Selection.ParagraphFormat.LineSpacingLinesT 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1、擬建地點(diǎn) 項(xiàng)目擬建在 山東菏澤 曹縣經(jīng)濟(jì)開(kāi)發(fā)區(qū)富民大道西段 山東 電力設(shè)備制造有限公司 院內(nèi) 。 2、建設(shè)規(guī)模 Selection.ParagraphFormat.LineSpacingL inesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphFormaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPo ints(2) Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphFormat.LineSpac ingLinesToPoints(2Selection.ParagraphFormat.LineSpacingL inesToPoin ts(2)Selection.ParagraphFormat.LineSpacingLinesT oPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesT oPoints(2) Selection.P 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aragraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 7 本項(xiàng)目建設(shè)規(guī)模為年產(chǎn) 160萬(wàn) KVA非晶合金電力變壓器 。 3、主要建設(shè)條件 1）市場(chǎng)條件 通過(guò)對(duì)國(guó)內(nèi)外 變壓器 市場(chǎng)分析，無(wú)論在 非晶合金電力變壓器國(guó)外還是在國(guó)內(nèi)都有巨大的市場(chǎng)空間，所以， 該 項(xiàng)目 的擴(kuò)建 很有必要。 2）資源條件 A/原料 來(lái)源充足，供應(yīng)可靠。 該公司是國(guó)家電力公司和原國(guó)家機(jī) 械工業(yè)部定點(diǎn)生產(chǎn)變壓器產(chǎn)品的企業(yè)，已具有十多年的生產(chǎn)歷史，建立了穩(wěn)定的原材料配套供需體系，形成了長(zhǎng)期的外協(xié)件的配套網(wǎng)絡(luò)，材料供應(yīng)穩(wěn)定。能夠滿(mǎn)足本次技改的需要。 B/能源動(dòng)力： 本項(xiàng)目周?chē)鸭茉O(shè) 110KV供電主干線(xiàn)，該公司以 T接引入廠(chǎng)區(qū)。供電仍有余量，能夠滿(mǎn)足本次技改的需要。 C/本項(xiàng)目用水由企業(yè)自備的水井供給，生產(chǎn)工藝屬機(jī)械加工過(guò)程，生產(chǎn)過(guò)程很少用水，需用少量生活用水，因此原有水源可滿(mǎn)足要求。 公司內(nèi)原有自備井 完全可以滿(mǎn)足項(xiàng)目的用水要求。 3）技術(shù)條件 山東 電力設(shè)備制造有限公司已有 27 年專(zhuān)業(yè)生產(chǎn)變壓器的Selection.ParagraphFormat.LineSpacingL 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