路博潤(rùn)金屬加工添加劑

1、Metalworking Additives 金屬加工添加劑金屬加工添加劑 Agenda 議程 Introduction 概況介紹 Metalworking Capabilities and Support 金屬加工系列產(chǎn)品線和技術(shù)支持 Product Offering and Formulation Advices 產(chǎn)品介紹和配方舉例 Questions 問題 Lubrizol Lockhart -Locksol -Lockguard Becher Chemie -Becrosan -Contram -Skosanor Alox -Aqualox -Alox Gateway -Addco -

2、Synester -Addconate Lubrizol Metalworking Brand Names Sulfurized EP Additives, Traditional Soluble Oil Emulsifier 硫系極壓劑及乳化劑產(chǎn)品硫系極壓劑及乳化劑產(chǎn)品 Waterbased Additives, Emulsifier Expertise, Speciality Polymeric Esters 水基添加劑、乳化劑和聚合酯水基添加劑、乳化劑和聚合酯 Water based Additives, Corrosion Inhibitor Expertise,水基防銹及防腐水基防銹

3、及防腐 蝕劑蝕劑Biocides殺菌劑殺菌劑 Rust Preventives, Water based Corrosion Inhibitors 防銹劑防銹劑 Rust Preventives, Natural Sulfonate supply, Thixotropic Gelled Sulfonate 防銹劑、磺酸鹽防銹劑、磺酸鹽 Global Support 全球技術(shù)支持 Technical laboratories 技術(shù)實(shí)驗(yàn)室 Wickliffe, OH USA Brecksville, OH USA Hazelwood, England Spartanburg, SC USA Met

4、alworking Research low aluminum staining tendency 能夠增強(qiáng)配方的潤(rùn)滑性，對(duì)鋁基本無(wú)腐蝕。 LUBRIZOL 5636: Benefits Summary特點(diǎn)總結(jié) Ability to produce low foam emulsion products that solve problems at end user operations LZ5636可配制低泡沫乳液，從而解決終端用戶使用過程中出現(xiàn)的諸多問題。 Reduce reliance on defoamer treatments that provide temporary soluti

5、ons 減少了對(duì)消泡劑的依賴性，消泡劑所能提供的只是短期和暫時(shí)的效果。 Product performance differentiation vs competitors using traditional emulsion approaches 相比傳統(tǒng)乳化技術(shù)，它可使產(chǎn)品性能差異化，滿足各種不同需求 New chemistry for the industryalternative to sulfonates that offer less performance and uncertain supply future LZ5636是行業(yè)中新穎的化學(xué)品， 可做為磺酸鈉的替代品使用?；撬徕c

6、與之 相比性能較差，并且在將來供應(yīng)很可能極不穩(wěn)定。 Economically viable approach for a wide range of finished fluid emulsion types & product performance levels 對(duì)廣泛的乳化液類型和不同性能和檔次 的產(chǎn)品，它都是一個(gè)經(jīng)濟(jì)可行的解決方案。 Lubrizol 5477 SOE Package for Paraffinic Oil Lubrizol 5477-用于石蠟基油的全新可溶油復(fù)合劑 Used in variety of paraffinic base stock with 3% Cont

7、ram ST-1 可以和可以和3%Contram ST-1并用于并用于 廣泛的石蠟基油廣泛的石蠟基油 Contains copper corrosion inhibitor 含有銅合金緩 蝕劑 Provides good hard water stability, high pH value, Cu protection, good bloom and rust protection 優(yōu)異的硬水穩(wěn)定性，較高的pH值，銅合金保護(hù)，自乳化性能和防銹保護(hù) Used to make conventional and EP type soluble oils 可以調(diào)配通用和極壓型乳化液 Adjustme

8、nts with fatty acid, triethanolamine or other coupling agents may be required to obtain emulsion stability desired 可以使用脂肪酸、TEA或其他偶合劑來調(diào)整乳液安定性 SOLUBLE BASE 133U112C in ESSO150SN Base 133U112Cwt%15.0 ESSO 150SNwt%82.0 Contram ST-1wt%3.0 1.Concentrate stability IP311 a) High Temp 50/14daysOK b) Low Temp

9、 0/14daysOK 2.pH value 5% in DI H2O9.74 5% in Shanghai tap water (180ppm)9.46 3. Emulsion stability IP263 5% in 200ppm 50 Cream/Oil0.3/0.0 5% in 400ppm 50 Cream/Oil0.3/0.1 4. Rust Protection IP287, 5% 100ppmrust area1% 200ppmrust area1% 5. Cu Corrosion 5% in tap water, ASTM D130 100/3hrs Class1b 5.F

10、oam Test IP312, 5% in 180ppm start120ml 1min0 (3sec) 6. Bloom 自乳化性能自乳化性能 Inversion1 Formulate at 15% in ESSO150SN ( or GaoQiao, DaLian) Addition of Contram ST-1 Excellent hard water stability SOLUBLE BASE 133U112C in ESSO150SN Base 133U112Cwt%15.0 ESSO 150SNwt%82.0 Contram ST-1wt%3.0 1.Concentrate s

11、tability IP311 a) High Temp 50/14daysOK b) Low Temp 0/14daysOK 2.pH value 5% in DI H2O9.74 5% in Shanghai tap water (180ppm)9.46 3. Emulsion stability IP263 5% in 200ppm 50 Cream/Oil0.3/0.0 5% in 400ppm 50 Cream/Oil0.3/0.1 4. Rust Protection IP287, 5% 100ppmrust area316316316 D1743 (Rust, distilled

12、water)passpassfail, tr D1264 (Wash out, %)3.3%1.61.3 D4049 (Spray off, %)24.4%8.114.2 Grease Performance of Lubrizol 86GR Based Grease LZ86GR磺酸鈣潤(rùn)滑脂性能 提高潤(rùn)滑脂高溫流變性的添加劑 Lubrizol 5370C 提高潤(rùn)滑脂滴點(diǎn) LZ 5370C 硼酸脂類型，2.7% wt 的硼 提高鋰基脂（12HSA）的滴點(diǎn) 幫助復(fù)合鋰基脂穩(wěn)定滴點(diǎn) 幫助提高極壓和抗磨性 加劑量 1 - 3% 與LZ 1395復(fù)配可獲得更高的滴點(diǎn) 與其他競(jìng)爭(zhēng)產(chǎn)品相比，與其他競(jìng)爭(zhēng)產(chǎn)品

13、相比， 不通過欺瞞不通過欺瞞D2265滴點(diǎn)滴點(diǎn) 檢測(cè)儀來獲得需要的滴點(diǎn)。實(shí)際上是改善潤(rùn)滑檢測(cè)儀來獲得需要的滴點(diǎn)。實(shí)際上是改善潤(rùn)滑 脂的高溫流變性能來提高滴點(diǎn)。脂的高溫流變性能來提高滴點(diǎn)。 Testing ASTM D 2265: 滴點(diǎn)測(cè)試儀 GR6 40/GR-SP 37 1-27-98 Thermometer Test Tube Test Cup Test Grease Applied to the Wall of Cup Thermometer Does Not Touch Grease Aluminum Block Oven Testing ASTM D 2265: 潤(rùn)滑脂滴點(diǎn)測(cè)試 He

14、ating Unit with Observation Ports “儀器欺瞞”是指將油完全從潤(rùn)滑脂中分離出去，形成 一個(gè)長(zhǎng)的油滴，懸掛在油杯上而不滴落-這樣形成一個(gè) 潤(rùn)滑脂具有很好高溫滴點(diǎn)的假象。 Lithium 12-Hydroxystearate Greases ASTM D2265 Dropping Point Test Results MoDTP = Molybdenum di(2-ethylhexyl) phosphorodithioate, an additive typically recommended at 0.75%/wt to improve the dropping

15、point of grease. 123456 Base Grease10098.5979794.599.25 LZ 5370C1.53.01.51.5 LZ 13951.5 LZ 52354.0 MoDTP0.75 Drop Point (C)207263283316316205 In simple lithium greases, MoDTP has NO effect Lithium Complex Greases (Azelaic Acid/12-HSA) ASTM D2265 Dropping Point Test Results 123456 Base Grease10098.59

16、79794.599.25 LZ 5370C1.53.01.51.5 LZ 13951.5 LZ 52354.0 MoDTP0.75 Drop Point (C)316315313315316305 MoDTP = Molybdenum di(2-ethylhexyl) phosphorodithioate, an additive typically recommended at 0.75%/wt to improve the dropping point of grease. In a good Li complex, MoDTP has reduced the drop pt. Failed Lithium Complex Greases (Azelaic Acid/12-HSA) ASTM D2265 Dropping Point Test Results 123456 Base Grease10098.5979794.599.25 LZ 5370C1.53.01.51.5 LZ 13951.5 LZ 52354.0 MoDTP0.75 Drop Point (C)223282298316316283 MoDTP