汽車工業(yè)的可追溯性解決方案課件

1、RVSI Product Traceability Solutions for Automotive Industry 汽車工業(yè) RVSI產(chǎn)品可追溯性 解決方案 Table of Contents Product Traceability in Automotive IndustryProduct Traceability in Automotive Industry 汽車工業(yè)的產(chǎn)品可追溯性汽車工業(yè)的產(chǎn)品可追溯性 Data Matrix and Direct Part Marking (DPM)Data Matrix and Direct Part Marking (DPM) Data Mat

2、rix Data Matrix 碼和碼和 DPM DPM碼碼 RVSI Product Traceability SolutionsRVSI Product Traceability Solutions RVSIRVSI產(chǎn)品可追溯性解決方案產(chǎn)品可追溯性解決方案 Case StudiesCase Studies個案研究個案研究 Service & SupportService & Support服務和支持服務和支持 ConclusionsConclusions小結(jié)小結(jié) 汽車工業(yè)內(nèi)的問題 生產(chǎn)可追溯性需要: “Spill”containment Conduct product traceabili

3、ty during & after manufacture管理產(chǎn)品 加工過程和產(chǎn)品加工后的可追溯性 Minimize high recall cost減少數(shù)額 巨高的召回返廠維修的成本 Provide quality improvement channel 提供質(zhì)量改進的渠道 Process optimization & control過 程控制和最佳化 Flexible manufacturing system柔性 加工系統(tǒng) Track part geneology零件缺陷追蹤 Conduct defect tracking缺陷行為追 蹤 Conduct assembly error pro

4、ofing 裝 配錯誤行為證明 Co$t Impact of a Spill At Supplier: $25K to $500K $Identify issue(s) $Identify affected product $Scrap or rework $Collateral damage $Lost units $Supplier rating At Assembly Plant: $250K to $1M $Identify issue(s) $Identify affected vehicles $Repair/Rework $Collateral damage $Lost unit

5、s $Supplier quality At Customer: $1M to $10M $Adverse PR $Customer relations $Perceived quality image $Identify affected vehicles $Repair logistics $Collateral damage $JD Power Source: A major automotive manufacturer in US Flexible Manufacturing System柔性制 造系統(tǒng) Identification & tracking of automotive

6、parts throughout manufacturing 汽車零部件制造過程辨認和跟蹤 Different parts manufactured in the same production line不同的零部 件在同一條線上生產(chǎn) Ensure that the right parts are matched to the corresponding parts 確保正確的零件裝配到相應的零部件上 Otherwise, it results in production delays and expensive repairs否 則，將導致生產(chǎn)延遲和昂貴的維修費用 Traceability

7、Requirement Automotive OEMs, parts suppliers and technology vendors all work together to agree on common automotive industry rules for traceability:汽車設備制造廠商、零部件供應商和工藝技術(shù)賣主一 致達成了汽車工業(yè)可追溯性規(guī)則： Barcode - shipping labels on containers and pallets 一維條型碼包裝箱和托盤上的的運輸標簽 2D code - parts marking and identificatio

8、n 二維矩陣碼零件的標記和證明 Automotive Industry Action Group recommends Direct Part Marking (DPM) and Data Matrix as industry standards for product traceability 汽車工業(yè)行動小組推薦DPM碼和Date Matrix碼 作為產(chǎn)品可追溯性的工業(yè)標準 Barcode Limitation 一維條形碼的局限 Automotive manufacturing and distribution was one of the earliest arenas for indu

9、strial bar code standardization汽車的生產(chǎn)和供應是工業(yè) 條碼標準化的舞臺之一 Do not support Direct Part Marking不支持直接打刻 Limited marking space, especially in the area of electronic components打 刻的空間受到局限，特別是在電子部件領(lǐng)域 Printing labels that can fall off or deteriorate in harsh environments印 刷的標簽在粗糙環(huán)境有可能會脫落或受到破壞 Temporary ID, not p

10、ermanent identification for parts臨時的ID，不能永久證 明零件 Low data storage很低的數(shù)據(jù)記錄量 Choice of 2D Codes選擇2D碼 Data MatrixData Matrix is the first choice for Direct Part Marking (DPM)Data Matrix碼是 DPM（零件直接打刻）的首選 Only Data MatrixData Matrix is typically suitable for dot peen - the most cost-effective DPM method i

11、n Automotive Industry只有Data Matrix碼是最典型也是最適合的針式點打刻方 式汽車工業(yè)中最有成本效益的直接打刻技術(shù)。 QR CodeQR Code: Support some DPM, Poor ability on reading dot peen QR 碼支持一些DPM （零件直接打刻）,但在針式點打刻（ dot peen ）上的讀寫能力很差。 PDF417PDF417: Analog encoding like barcode, Not support DPM PDF417像一維碼一樣，不支持 DPM （零件直接打刻） MaxiCodeMaxiCode: Fr

12、eight sortation and tracking, Not support DPM MaxiCodeMaxiCode 貨物分類和跟 蹤，不支持DPM （零件直接打刻） MaxiCodeMaxiCodeData MatrixData Matrix PDF-417PDF-417 QR CodeQR Code 2D Big Four2D Big Four四大四大2D碼碼 Why Data Matrix ?為什么用Data Matrix？ 2D Data Matrix Addresses conventional bar code limitations 2D Data Matrix 克服了傳

13、統(tǒng)條型碼的局限性 Supports Direct Part Marking (DPM) - even rough metal surface支持直接打刻（DPM）即使是粗 糙的金屬表面 Small size,high information density - up to 100X barcode小的尺寸，高密度的信息是普通條碼的 100倍 Digital encoding, error correction - 20% error correction rate數(shù)據(jù)編譯，數(shù)據(jù)糾正- 20% 的數(shù) 據(jù)糾錯率 Permanent ID for parts - survive harsh indu

14、strial environments永久的零件ID在苛刻的工業(yè)環(huán)境 中得到應用 20% Low contrast - compared with 80% contrast barcode need 20%的低差異相比之下，普通條碼要80的差異 informationinformation information Other Benefits of Data Matrix Data Matrix的其他益處 nData Matrix advantages: Data Matrix 的優(yōu)點 lReadable in any orientation, scaleable 在任何方位任何尺寸均易讀 l

15、Supports any International Language Encoding支持任意一種國際性的語言 編碼 lEncode 3116 numeric or 2335 alphanumeric characters and or 1556 bytes of binary information編譯3116個數(shù)字字符或2335個帶文字和數(shù)據(jù)的字符， 也可以編譯1556字節(jié)的二進制信息 Placed in public domain, no license fee放在公共領(lǐng)域，不需要許可費 Wide adoption in many industries worldwide廣泛被全世界的

16、工業(yè)企業(yè)使用 lBroad standardization (AIAG, AIM, EIA, ISO, SEMI, ATA, ) 廣泛的標準化 2mm Why Direct Part Marking ?為什么要直接打刻？ If traceability is required after the product is separated from its temporary identification如果在產(chǎn)品脫離它的臨時標識時需要可追溯 When the part cannot be marked with bar code labels or tags當零件不能條 碼標志或標簽來作標識時

17、 If the part will be subjected to environmental conditions that preclude the use of add-on identification means如果零件受環(huán)境條件的影響，不能使用 附加標識的方法。 The use of DPM methods may be more cost efficient than individual item labels使用DPM（直接打刻）技術(shù)將比單獨的標簽更具成本效益 When identification is required for at least the anticipat

18、ed life cycle of the part, as defined by the manufacturer當零件的標識要在由生產(chǎn)廠商規(guī) 定的預期的壽命內(nèi)必需時 From ISO, Guidelines for DPM Automotive Parts Sample汽車零件 樣本 THE DIRECT MARKING OF VEHICLE PARTS 汽車零件上直接打刻 Data Matrix dot-peened on a camshaft在曲軸上的針式打刻的Data Matrix碼 Let manufacturers permanently identify, track, and

19、trace components讓生產(chǎn)廠永久的識別、跟蹤和追溯零部件 Direct Part Marking Methods Laser 激光 Dot Peen 針點打刻 Ink Jet 噴墨 Benefits of DPM Using Data Matrix Direct Part Marking using Data Matrix code is the most effective and efficient way to gain complete automotive parts traceability and control:使用Data Matrix碼的直接打 刻是獲得全部汽車

20、零件的可追溯和管理的最有效及最有效率的途 徑： Conduct product traceability during & after manufacture在 制造過程和制造之后管理產(chǎn)品可追溯性 Increase process control增加過程控制 Provide quality improvement channel提供質(zhì)量提升的渠道 Reduce life-cycle costs減少生命周期成本 Reduce man hours & human error減少工時和人為錯誤 Minimize high recall cost最小化高的召回成本 Save billions of d

21、ollars!Save billions of dollars!節(jié)省巨額的美元節(jié)省巨額的美元 RVSI Product Traceability Solutions RVSI產(chǎn)品可追溯解決方案 RVSI provides a complete product traceability solution during & after manufacturing RVSI提供了一個在生產(chǎn)過程和 成品后的完全產(chǎn)品追溯解決方案 RVSI Solution for Automotive VendorsRec. Insp.Mfg.TestAssemblyShip Bar Code (License Tag

22、) Bar Code (License Tag) Data Matrix Symbol Data Base數(shù)據(jù)庫 Direct Part Marking直接打刻 RVSI Data Matrix Reader & Verifier is theRVSI Data Matrix Reader & Verifier is the KEY LINKKEY LINK between Automotive Parts & IT systems between Automotive Parts & IT systems COMMUNICATEREADMARKVERIFY M V R C Marking P

23、artners Verification Tools ReadersData Management Symbology Research Center The RVSI MVRCSM Solution RVSI Symbology Research Center RVSI標識學研究中心 Provide marking solution for customers in automotive industry提供標記解決方案給汽車行業(yè) 的客戶 Develop AIAG B-17 - 2D Direct Parts Marking Guideline發(fā)展AIAG B-17 2D直接打刻 的方針 I

24、nvolved with Every Engine Plant in North America through a Marking Analysis潛心于在北 美的每一個發(fā)動機廠的標記分析 Serve NASA as direct part marking solutions center服務于美國國家航空和宇宙航行局的直接打 刻解決方案中心 。 AIAG - Automotive Industry Action Group NASA - National Aeronautics and Space Administration M M-V-R-C-V-R-C DPM Verificatio

25、n Benefits 直接打刻標識的好處 RVSI Industry Unique Direct Part Mark Verification RVSI工業(yè)獨一無二的直接打刻標識 - Tool for marking process evaluation & optimization 記錄工藝過程評價和最優(yōu)化的工具 Developed & patented by RVSI 被RVSI發(fā)展和取得了專利 Applicable to broad range of DPM methods DPM技術(shù)可適用于更寬廣的領(lǐng)域 Default & customizable mark quality range

26、s/grades 默認和用戶化地標記質(zhì)量范圍和等級 RVSI DPM Verification Cell size孔眼大小 Center offset中心偏移 Size offset大小差異 Cell modulation Axial non uniformity 軸向不一致 Angle of distortion扭曲角度 Border match, contrast, unused error correction邊界匹配和對比 不習慣的錯誤修正 Axial non uniformity, print growth (all cells)軸向不一致 Also supports AIM Lab

27、el Verification Standards Offset cell M-M-V V-R-C-R-C AIM - Automatic Identification Manufacture Hand-held readers Flexible direct part mark low-contrast readers Application specific readers Multi-purpose wireless readers Read 1-D and 2-D codes Fixed-position readers Smart cameras Standalone single

28、& multi-camera readers Read 1-D and 2-D codes PC plug-in boards & s/w Many scaleable configurations Interface to most cameras Vision & AutoID tools RVSI Reader Configurations MX700Hawkeye 1500 series MXi Hawkeye 50 series Visionscape Express DMxAutoID+ Express Hawkeye35 Visionscape 4x00, 2x00, 1x00,

29、 and 300 series of vision boards HawkEye 40 M-V-M-V-R R-C-C HE1500 Series Reader Best reading performance on direct part marks Algorithms repeatedly tested by customers against other products Easiest to setup and deploy “Plug-and-Play” operation Integrated lighting, optics, imaging, decoding Unique

30、patented QuicSetTM function Most powerful GUI Advanced setup/tuning Real-time reader network monitoring & control Applications Specialized in direct part marking reading Broad applied in Automotive, Aerospace Semiconductor, Electronics & other industries M-V-M-V-R R-C-C Robust Direct Part Mark Readi

31、ng All marks readily read by RVSI HE 1500 series readers M-V-M-V-R R-C-C Networked Reader Monitoring & Control DHCP or static IP addressing On-line reader monitoring & control (non-stop reading) Multiple hosts can monitor any reader High speed image transfers No reading performance degradation Remot

32、e software upgrades EthernetEthernet Network Network M-V-R-M-V-R-C C Automotive Applications Engine component traceability 5Cs: Cylinder heads & blocks, Crankshafts, Camshafts, Connecting rods Assembly error proofing Selective pairing of components Transmission components traceability Fuel injector

33、traceability Catalytic converter traceability PCB traceability Final assembly & WIP verification Error Proofing RVSI Solution: RVSI Readers Identify and track camshafts through the manufacturing processes Camshafts were matched to the corresponding engine Benefit: No error parts inserting Reduced co

34、stly repairs and production delays Both savings and improved product quality Defect Tracking Applications in Power Train Facility Dual process machining operation “A” & “B” line for thread cutting A B DMx ReadDMx Read FailedFailed Fault identified With DMx traceability, parts defect was tracked Prob

35、lem: Contain suspect assemblies? Which ones? ? How many (100, 500, 1500) ? Benefit: Avoids $ - plant shutdown, travel expenses, plant down time,sorting, collateral damage, etc. RVSI RVSI Traceability Traceability SolutionSolution Work-In-Progress & Final Vehicle Assembly Verification Data Matrix lab

36、el reading Barcode & PDF 417 label reading Assembly Plants Case Studies Current RVSI Traceability Solutions Developer & Inventor of Data Matrix Unique Direct Part Marking Verification, DPMTM Extensive product line with most robust reading Leader in traceability solutions for automotive industry Desi

37、gnated supplier for major automotive manufacturers worldwide Proven successful track record in major automotive manufacturers product line 99% read rate in a major automotive manufacturing facilities World-class 2-tiered support provided by RVSI and worldwide partners Automotive Manufacturer Referen

38、ce Implementation: RVSI Products Mostly HE-1500 series DMx Verifier MXi Hand Held Reader Used both on Dot peened etched marks Laser etched marks Marks are etched on Engine blocks Cylinder heads Cam shafts Crank shafts Source: A major automotive manufacturer in US RVSI Marking Solution for Automotive

39、 SRC helps the automotive manufacturers to solve marking problems via close periodic communications with plant engineering SRC is involved with Every Engine Plant in North America through a Marking Analysis Resolved issues in reading components shipped between plants with different marking methodolo

40、gies M M-V-R-C-V-R-C SRC - RVSI Symbology Research Center Verification Minimize Marking Problem Datamatrix Verification for Engine Blocks & Engine Head M-M-V V-R-C-R-C Source: A major automotive manufacturer in US Data Usage in Engine Plant Engine Block Encoded Information Encoded Information M-V-M-

41、V-R R-C-C Source: A major automotive manufacturer in US Engine Head Data Collection Station Setup M-V-R-M-V-R-C C Parts ID Reading:Parts ID Reading: Data Matrix on engine block & engine head EUN label on engine parts RVSI Readers Usage:RVSI Readers Usage: Deployed & installed through production line

42、 Identify and track engine parts through manufacturing processes EUNEUN Data Matrix on engine blockData Matrix on engine block Data Matrix on Data Matrix on engine head Weekly Data from a Production Line We are continually striving to achieve a 99.9%+ Good Read rate through good PM scheduling and au

43、dit vigilance Source: A major automotive manufacturer in US Benefits of RVSI Implementation RVSI traceability solution was fully adopted & widely applied by the major automotive manufacturer: Conduct product traceability during & after manufacture Reduced costly repairs and production delays Increas

44、e process control Realize flexible manufacturing system Conduct defect tracking Conduct assembly error proofing Minimize high recall cost The customer keeps enjoying the benefit from RVSI solution!The customer keeps enjoying the benefit from RVSI solution! Excellent RVSI Example Using the RVSI Image

45、 Capture capability to debug incorrectly marked parts Investigating a solution to prevent incorrectly marking with RVSI and marking provider Abnormal Data Find marking error and stop the line Source: A major automotive manufacturer in US RVSI vs Competition in Production RVSICompetition Sites6 sites

46、 in US1 site in US 2 sites in Mexico 1 site in Canada ReadersHE 1500, MXi & VerifiersCompetitors reader Read Rate99% to 100%60% to 80% IssuesNone Problems Reading Dot Peen Source: A major automotive manufacturer in US Automotive Traceability Summary Ensures 99% read rate currently proven in major au

47、tomotive manufacturers production line 10 years extensive experience in automotive industry Leader in traceability solutions for automotive industry Extensive product line with most robust reading Provides unique Direct Part Marking Verification DPMTM World-class support provided by RVSI and worldwide partners Join the 2D Crowd There are many more. . . and the list grows daily! Service and Support RVSI Profil