中石化煉化工程煤制芳烴整體解決方案

1、中石化煉化工程煤制芳烴整體解決方案SEG Total Solutions for Coal to Aromatics Complex第二屆煤制芳烴技術(shù)經(jīng)濟(jì)研討會(huì) 20142nd Coal to Aromatics ConferenceShanghai, 12.17, 2014 2014 SEG . All rights reserved中石化煉化工程煤制芳烴產(chǎn)業(yè)鏈發(fā)展概況SEG Coal to Aromatics Experience and Reference3中石化煉化工程概況SEG Integrated Advantages 3 2中國(guó)芳烴市場(chǎng)現(xiàn)狀China PX Production

2、and Consumption Dynamics3 1煤制芳烴項(xiàng)目成套解決方案 2014 SEG . All rights reservedJapanese_KISHA1煉油市場(chǎng)Market Market dynamicsdynamics2013年累計(jì)進(jìn)口原油2.82億噸，對(duì)外依存度達(dá)到57.39%，多年進(jìn)口量居高不下。 A total crude oil imports 282 Mt in 2013 and the foreign dependency rate reached 57.39%.總體煉油能力過(guò)剩，預(yù)計(jì)到2015年過(guò)剩產(chǎn)能達(dá)1.4億噸，2020年達(dá)到1.9億噸（按85%開(kāi)工率預(yù)測(cè)

3、）。The overall refining capacity is surplus. The excess capacity in 2015 is expected to reach 140 Mt and in 2020 reached 190 Mt (according to the 85% operating rate)化工市場(chǎng)Competition Competition dynamicsdynamics化工行業(yè)多元化發(fā)展，乙烯、丙烯等產(chǎn)品并出現(xiàn)過(guò)剩趨勢(shì)。The diversified development of chemical industry and some chemical

4、s supply trend is surplus.MTO / MTP / PDH 等挑戰(zhàn)傳統(tǒng)蒸汽裂解制烯烴。 Products from MTO / MTP / PDH units challenge the conventional steam cracking olefins國(guó)內(nèi)PX市場(chǎng)需求快速增長(zhǎng)，現(xiàn)有裝置無(wú)法滿足國(guó)內(nèi)需求。Domestic PX demand increase rapidly and the existing supply can not meet domestic demand.近期國(guó)內(nèi)對(duì)芳烴生產(chǎn)的群眾抵制事件一定程度制約了PX的正常發(fā)展。The recent ma

5、sses boycott event restrict the normal development of PX production to certain extend. 中國(guó)能源對(duì)外依存度不斷提高The foreign dependency rate of Chinas energy has increased continuously芳烴市場(chǎng)Business Business profitabilityprofitability中國(guó)芳烴市場(chǎng)現(xiàn)狀China Aromatics Production and Consumption Dynamics 2014 SEG . All rights

6、 reservedJapanese_KISHA1乙烯、丙烯和芳烴未來(lái)產(chǎn)能需求預(yù)測(cè)Properties of Aromatics Industry中國(guó)芳烴市場(chǎng)現(xiàn)狀China Aromatics Production and Consumption Dynamics296038003000450038004760211035602015年2020年丙烯需求丙烯產(chǎn)能乙烯需求乙烯產(chǎn)能2015、2020中國(guó)乙烯和丙烯供需預(yù)測(cè)Demand & Supply Predication of E and P in 2015 and 2020 in China 2015、2020中國(guó)PTA和PX供需預(yù)測(cè)Deman

7、d & Supply Predication of PTA and PX in 2015 and 2020 in China 220027001168181833004000450050002015年2020年P(guān)X需求PX產(chǎn)能PTA需求PTA產(chǎn)能單位 ：萬(wàn)噸/年Unit： 104 MTA 2014 SEG . All rights reservedJapanese_KISHA1現(xiàn)階段芳烴行業(yè)的特點(diǎn)Properties of Current Aromatics Industry中國(guó)芳烴市場(chǎng)現(xiàn)狀China Aromatics Production and Consumption Dynamics技

8、術(shù)進(jìn)步/Technology Improvement石油基原料依賴/Dependency of oil based feedstocks發(fā)展制約/ Limitation公司/CompanyPX產(chǎn)能/Capacity（萬(wàn)噸/年）比例/Ration國(guó)內(nèi)總產(chǎn)能883 Sinopec406.846% PetroChina182.521% CNOOC849.5%傳統(tǒng)石化行業(yè)更關(guān)注成品油和成品油生產(chǎn)The traditional petrochemical industry pay more attention to fuel oil production下游產(chǎn)業(yè)需求增長(zhǎng)不強(qiáng)烈Demand growth

9、of downstream industry is weak社會(huì)關(guān)注度提高，多行業(yè)介入開(kāi)發(fā)Improvement of social concern & new industries involved新技術(shù)熱點(diǎn)和原料多元化發(fā)展New technology & diversification of raw material 2014 SEG . All rights reserved中石化煉化工程煤制芳烴產(chǎn)業(yè)鏈發(fā)展概況SEG Coal to Aromatics Experience and Reference3中石化煉化工程概況SEG Integrated Advantages 3 2中國(guó)芳烴市

10、場(chǎng)現(xiàn)狀China PX Production and Consumption Dynamics3 1煤制芳烴項(xiàng)目成套解決方案 2014 SEG . All rights reservedSEG伴隨著新中國(guó)煉油化工行業(yè)的發(fā)展而發(fā)展Grows with the development of Chinese Petroleum Refining and Chemical Industry in last 60 yearsRapid growth of Chinese oil refining and chemical industryWe have been the leading oil refi

11、ning, petrochemical and new coal chemical engineering company in China with high international competitivenessInvolved in recovery development andnurtured engineering teamDeveloped proprietary engineering capabilitiesPromoted innovation and enhanced engineering standardLearnt international experienc

12、e and reformed engineering systemCompeted internationally and built an international engineering companyMaintained the leading position in China with high international competitivenessEnter into international capital market1950s1960s1970s1980s1990sSince the 21st century2012中石化煉化工程概況SEG Integrated ad

13、vantages 2014 SEG . All rights reserved中石化上海工程有限公司Sinopec Shanghai Engineering Co. (SSEC)中石化寧波工程有限公司Sinopec Ningbo engineering Co.(SENC)中石化南京工程有限公司Sinopec Nanjing Engineering Inco.(SNEI)中石化第四建設(shè)公司Sinopec 4th Construction Co.中石化第五建設(shè)公司Sinopec 5th Construction Co.中石化洛陽(yáng)工程有限公司Sinopec Luoyang Engineering C

14、o.(LPEC)中石化第十建設(shè)公司Sinopec 10th Construction Co.中石化工程建設(shè)有限公司Sinopec Engineering Inco. (SEI)中石化煉化工程（集團(tuán)）股份有限公司Sinopec Engineering (Group) Co.,Ltd. (SEG)BeijingTianjinQingdaoNanjingShanghaiNingboLuoyangGuangzhou寧波設(shè)備制造中心Ningbo manufacture CenterSEG洛陽(yáng)工程技術(shù)研發(fā)中心SEG Luoyang Engineering Technical R&D Center5家工程公

15、司，3家建設(shè)公司，1個(gè)研發(fā)中心，1個(gè)制造中心和1個(gè)起運(yùn)公司5 engineering Co., 3 construction Co. and 1 research center中石化煉化工程概況SEG Integrated advantages起運(yùn)公司Hoist-Transportation Co. 2014 SEG . All rights reservedSEGSingaporeSaudi ArabiaNigeriaKuwaitAlgeriaUAERussiaKazakhstanSEG全球分支機(jī)構(gòu)SEG Branches and subsidiaries in the worldIndon

16、esiaMalaysiaUSA 中石化煉化工程概況SEG Integrated advantages5122.2958.67146.61153.2Total RevenueTotal international Revenue2013201461/651/391位89位單位：百萬(wàn)美元Unit：$ MILSEG 在ENR 全球和國(guó)際承包商以及化學(xué)周刊E&C排名和收入情況SEG ranking and revenue at ENR Top 250 Global and International Contractors / Chemical Weeks E&C 2014 SEG . All rig

17、hts reservedSEG業(yè)務(wù)領(lǐng)域SEG Business Scope長(zhǎng)輸管線Long-distance Pipeline轉(zhuǎn)運(yùn)站Transfer Devices無(wú)機(jī)化工Inorganic Chemicals新型煤化工Modern Coal to Chemical合成氨和化肥Ammonia and Fertilizer石油煉制Refinery石油化工PetrochemicalLNG、天然氣凈化LNG、NG purification公用工程Utility Infrastructure環(huán)境工程Environmental Industry中石化煉化工程概況SEG Integrated advant

18、ages 2014 SEG . All rights reserved執(zhí)行階段 EPC contracting Phase準(zhǔn)備階段Preparation Phasen可研、方案評(píng)估、經(jīng)濟(jì)評(píng)價(jià)/ Feasibility study Program evaluation Economic analysisn幫助業(yè)主做成正確投資決策 / Help the owner to make right investment decisions n強(qiáng)大的項(xiàng)目進(jìn)度、質(zhì)量、費(fèi)用和QHSE控制能力/Controlling ability upon project progress, project quality,

19、 costs and QHSE一站式整體解決方案One-StopIntegrated Solutions融資支持Financing Assistant n基于與金融機(jī)構(gòu)的長(zhǎng)期合作，為業(yè)主提供融資支持/ Based on the long-term cooperation with finical institution and fund, We provide finical assistant. 開(kāi)車階段Startup Phasen第一時(shí)間完成試車和開(kāi)車/Commissioning and startup n運(yùn)維方面運(yùn)行經(jīng)驗(yàn)/ Advantages in operation and main

20、tenance.準(zhǔn)備Preparation定義Definition資金Financing執(zhí)行Execution試車commission移交Delivery中石化煉化工程概況SEG Integrated advantages 2014 SEG . All rights reserved市場(chǎng)市場(chǎng)Market收益收益Benefit股東股東 Shareholders合作伙伴合作伙伴 Partners 業(yè)主業(yè)主Customers員工員工 Employees社會(huì)社會(huì)SocietyEngineering ServicesTechnologyInvestment Shares專利商專利商Licenser研究機(jī)

21、構(gòu)研究機(jī)構(gòu)Research Institutes工程公司工程公司Engineering Company投資方投資方Investors業(yè)主業(yè)主Customers技術(shù)技術(shù)Technology中石化煉化工程概況SEG Integrated advantages 2014 SEG . All rights reservedSEG煤制芳烴產(chǎn)業(yè)鏈發(fā)展現(xiàn)狀SEG Coal to Aromatics Experience and Reference3中石化煉化工程（SEG）概況SEG Integrated Advantages 3 2中國(guó)芳烴市場(chǎng)現(xiàn)狀China PX Production and Consum

22、ption Dynamics3 1煤制芳烴項(xiàng)目成套解決方案 2014 SEG . All rights reservedSEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and Referneces合成氣制乙二醇Syngas-to-glycol煤制天然氣Coal-to-natural gasIGCC電站IGCC power generation煤間接液化Indirect liquefactionMTO MTA烯烴Olefin/C4+芳烴Aromatics 化工原料chemical products乙二醇Glycol合成天然氣Synthetic

23、natural gas汽油Gasoline煤氣化Coal gasification煤直接液化Direct liquefaction合成氣制甲醇Syngas-to-methanol甲醇Methanol發(fā)電Electricity氫氣hydrogen蒸汽steam采用自有技術(shù)，SEG可提供一站式工程服務(wù)With patented technologies(proprietary or shared technologies), SEG is capable of offering one-stop engineering servicesSEG通過(guò)采用第三方專利技術(shù)提供工程服務(wù)SEG is also

24、 able to use patented technologies licensed from third-parties to provide engineering services原料煤Raw coalMTG汽油/芳烴Gasoline/Aromatics 2014 SEG . All rights reserved合成氣凈化Syngas Purification甲醇制芳烴FMTA煤氣化Coal Gasification合成氣變換Sour Gas Shift合成氣制甲醇Methanol Synthesis合成氣制乙二醇Syngas-to-Glycol煤氣化爐 10套東方爐 2套合成氣變換

25、 11套甲醇洗 70余套甲醇合成 4套甲醇合成 2套合成氣制乙二醇 1套芳烴抽提（SED）甲苯歧化Disproportionation吸附分離PX Separation甲苯甲醇烷基化MTXPTA/PIA PETMTX 1套芳烴抽提 49套甲苯歧化 9套吸附分離 2套PTA/PIA 5套PET 7套SEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and Referneces異構(gòu)化Isomerization 2014 SEG . All rights reservedSEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Ex

26、periences and Referneces粉煤氣化爐 Pulverized Coal Gasification 制粉與輸送系統(tǒng)氣化系統(tǒng)初步凈化系統(tǒng)渣水處理系統(tǒng)Mixer 2014 SEG . All rights reservedn氣化爐整體分為上下兩個(gè)室，上段為反應(yīng)室，粉煤在反應(yīng)室中與氧、蒸汽發(fā)生氣化反應(yīng)，生成粗合成氣；下段為激冷洗滌室，利用外界引入的激冷水對(duì)來(lái)自反應(yīng)室的粗合成氣激冷(降溫)、洗滌(除渣)、飽和(增濕)，為下游工序(粗合成氣的初步凈化)的正常運(yùn)行創(chuàng)造條件。nTwo chambers, the upper one is a reaction chamber, the lo

27、wer one is the quenching washing chamber. n氣化爐總體結(jié)構(gòu)為立式圓筒形反應(yīng)器，由氣化爐承壓金屬外殼、內(nèi)件、燒嘴三大部分組成, 單氣化燒嘴設(shè)置在燃燒室的頂部nThe overall structure of the gasifier is a vertical cylindrical reactor consists of three parts: pressure-bearing metal shell, inner parts and burner. The single gasification burner is located at the t

28、op of the combustion chamber.指標(biāo) Index數(shù)值Data有效氣產(chǎn)量 / Capacity of (H2+CO)，Nm3/h72160有效氣含量 / Content of （H2+CO）%88.7%比煤耗 / Consumption of Coal kg/1000Nm3(H2+CO)569比氧耗 / Consumption of O2 Nm3/1000Nm3（H2+CO）331碳轉(zhuǎn)化率 / Conversion of Carbon98.3%渣濾餅比 / ration of slag with residue7.3-6.4SEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coa

29、l to Aromatics Experiences and References粉煤氣化爐 Pulverized Coal Gasification 2014 SEG . All rights reserved 制粉與輸送系統(tǒng)采用磨煤與干燥一體化設(shè)置Coal grinding-drying integrated configuration技術(shù)特點(diǎn)Technological Features渣水處理采用直接換熱和新型燭式過(guò)濾技術(shù)Direct heat exchange technology and candle filter technology膜式列管內(nèi)襯，氣化溫度高（14501600）Me

30、mbrane tubular liner, high gasification temperature.氣化操作壓力范圍寬（4.06.5 MPa），單爐能力大 / Wide range operating pressure large capacity of single gasifier.成套技術(shù)“三廢”排放少，環(huán)境友好Less “Three Wastes” (waste gas, waste water and waste residues) emission and environmental-friendly復(fù)合床洗滌冷卻+激冷流程Compound-bed scrubbing cool

31、ing + quenching process氣流床粉煤加壓氣化技術(shù)，激冷流程Entrained-bed pulverized coal pressure gasification + quenching process.復(fù)合式多功能氣化燒嘴，兼具點(diǎn)火、升溫與氣化功能，結(jié)構(gòu)簡(jiǎn)單，操作便捷可靠。 Compound multi-functional gasification burner with simple structure.SEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and References粉煤氣化爐 Pulverized Coa

32、l Gasification 2014 SEG . All rights reservedSEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and References合成氣變換Sour Gas Shift工藝匹配靈活：針對(duì)不同的煤氣化技術(shù)和目標(biāo)產(chǎn)品，可選擇對(duì)應(yīng)的變換流程 Flexible process matching.配套完善的工藝余熱回收體系，不同壓力蒸汽發(fā)生器，利用反應(yīng)熱副產(chǎn)過(guò)熱蒸汽，同時(shí)預(yù)熱鍋爐水和脫鹽水，實(shí)現(xiàn)能量逐級(jí)利用。Complete process waste heat recovery system.雙塔汽提工藝凝液回收，

33、避免由于二氧化碳、氨、氫氰酸等在系統(tǒng)中的累積而產(chǎn)生的腐蝕問(wèn)題Process condensate recovery by double strippers.可提供配套專利變換反應(yīng)器的設(shè)計(jì)、制造Design and manufacture of patented shift reactor are available。技術(shù)特點(diǎn)Technological featuresSour Gas Shift matched CWS GasificationSour Gas Shift matched Pulverized Gasification 2014 SEG . All rights reserve

34、d軸徑向變換爐 Axial Radial Reactor in Sour Gas Shift2#變換爐2# Reactor3#變換爐3# Reactor備注Note軸徑向Axial Radial length軸向Axial Length軸徑向Axial Radial length軸向Axial Length直徑 D mm4400480038004600切線高 H mm100001000090006000壓降 Pressure Drop（kPa）301003060正常 （N）6050末期(E) 2014 SEG . All rights reserved合成氣凈化 Syngas Purifica

35、tionSEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and References技術(shù)特點(diǎn)Technological Features合成氣凈化度高，總硫含量小=0.1ppm High syngas purity, total sulfur content =30% 優(yōu)化的換熱網(wǎng)絡(luò)，系統(tǒng)冷量利用合理。 Optimized heat exchange network and rational utilization of cold energy in the system. S-AGR Packaged Process 2014 SEG .

36、All rights reservedSEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and ReferencesDouble Stage Methanol Synthesis甲醇合成 Methanol Synthesis 2014 SEG . All rights reservedNo項(xiàng)目?jī)?nèi)容/Scope of Work完成時(shí)間合作單位 Partner備注 Note1100萬(wàn)噸/年大型甲醇裝置工藝包PDP preparation of Methanol Synthesis with capacity of 1MMTA2006-12-26中國(guó)

37、石化南化研究院Sinopec已完成驗(yàn)收Acceptance2 200萬(wàn)噸/年甲醇合成裝置工藝包PDP preparation of Methanol Synthesis with capacity of 1MMTA2010.6.25中國(guó)石化南化研究院Sinopec已完成驗(yàn)收Acceptance3 百萬(wàn)噸級(jí)甲醇合成反應(yīng)器技術(shù)開(kāi)發(fā)Technology Developing of Methanol Synthesis Reactor with capacity of 1MMTA2011.5.26華東理工大學(xué)、中國(guó)石化南化研究院ECUST; Sinopec已完成驗(yàn)收Acceptance4甲醇合成反應(yīng)器

38、工業(yè)示范裝置工藝包開(kāi)發(fā)PDP preparation of demonstration Reactor2013.10.30中國(guó)石化四川維尼綸廠、南化研究院、華東理工大學(xué) ECUST, Sinopec已完成驗(yàn)收，同時(shí)編制可研上報(bào)Acceptance and FS report5大型漿態(tài)床甲醇合成反應(yīng)器的研究與開(kāi)發(fā)R&D on Slurry reactor of Methanol Synthesis中國(guó)石化南化研究院Sinopec6大型水冷-氣冷甲醇合成反應(yīng)器國(guó)產(chǎn)化研制Localization R&D of synthesis reactor with integrated water-gas c

39、ooling中天合創(chuàng)能源有限責(zé)任公司Zhongtian Hechuang Energy Co.SEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal to Aromatics Experiences and References甲醇合成 Methanol Synthesis工程經(jīng)驗(yàn)Engineering Experiences對(duì)目前兩種先進(jìn)甲醇技術(shù)有豐富工程經(jīng)驗(yàn)；對(duì)業(yè)內(nèi)兩種具有代表性的反應(yīng)器均有深入研究。Experience in engineering two kinds of typical methanol synthesis technologies and intensive study

40、of corresponding synthesis reactors.專利技術(shù)Proprietary Technology軸向和徑向合成反應(yīng)器均有專利技術(shù).Proprietary technologies on axial and radial flow reactor of methanol synthesis. 2014 SEG . All rights reserved百萬(wàn)噸級(jí)甲醇合成反應(yīng)器Methanol Synthesis Reactor浮動(dòng)式環(huán)形管板和環(huán)形管箱的連接結(jié)構(gòu)Connection Structure in ReactorSEG煤制芳烴產(chǎn)業(yè)鏈技術(shù)工程概況SEG Coal

41、to Aromatics Experiences and References項(xiàng)目/ Index數(shù)值/Data殼體內(nèi)徑/ Inner D of shell，mm4200床層外徑/ Outer D of reactor ，mm4070床層內(nèi)徑/ Inner D of reactor，mm850中心管內(nèi)徑/ Inner D of central tube，mm700有效高度/ Effective length，mm16600有效體積/ Effective Volume，m3115甲醇合成 Methanol Synthesis 2014 SEG . All rights reserved2010年年2008年年2011年年2013年年2014年年123452008年開(kāi)展小試和模式試驗(yàn)Lab test in 20082010年成立千噸級(jí)中試工作