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Part1:IntroductionandstrategyWhatispurchasingStrategicpurchasingOrganizationandstructureofsupplyPurchasingproceduresPart2:Strategy,tacticsandoperations(1):purchasingfactorsStandardandmanagementofqualityrelationshipBuyingattherightpriceSupplyorganizationandsuppliermanagement,supplierrelationships(2)Part3:Strategy,tacticsandoperations(2):ContrastingapproachestopurchasingContrastingapproachestosupply(2)BuyingfromoverseasPart4:Strategy,tacticsandoperations(3):logisticsStoringofsupplygoods,materialstransportationPart5:Strategy,tacticsandoperations(4):supplytools,supplierrelationshipsandperformancenegotiationSupplytoolsPurchasingresearch,performanceandethicsPart1:IntroductionandstrateChapter5SpecifyingandManagingProductQualityChapter5SpecifyingandManag
Definition1:ISO8402definesqualityas:thetotalityoffeaturesandcharacteristicsofaproductthathastheabilitytosatisfystatedorimpliedneed.(明言及暗示的需求)E.g.Aphone(call,message,wifichip…)Airticket@SpringAirlines
1.whatisquality?
Definition1:1.whatisqualDefinition2:Crosbydefinesqualityas“conformitytorequirementsnotgoodness”.
Thedefinitionofqualitycannevermakesenseunlessitisbasedonwhatthecustomerswant.
TheFatherofZeroDefect、WorldQualityProfessor,Authorof<QualityisFree>.《品質(zhì)是免費的》PhilipB.Crosby(1926-2001)1.whatisquality?Definition2:Crosbydefinesqu
Definition3DavidGarvinhasdefinedfiveapproachestodefiningqualityandeightdimensions.Therightdimensions:1.
Performance(性能)--theproduct’soperatingcharacteristics;2.Reliability(可靠性)--thepossibilityofaproductsurvivingforaspecifiedperiodoftimeunderstatedconditionofuse.1.whatisquality?
Definition3DavidGarvinhasTherightdimensions:3.Serviceability(維修性)--thespeed,accessibilityandeaseofrepairingtheitemorhavingitrepaired.4.Conformance(一致性)--thedegreethatthedeliveredproductmatchesthestandardofit.5.Durability(耐久性)--measuretheprojecteduseavailablefromtheproductoveritsintendedoperatingcyclebeforeitdeteriorates.
Therightdimensions:3.Servi6.Features(特色性)--thesecondarycharacteristicsthatsupplementtheproduct’sbasicfunctioning。7.Aesthetics(美學(xué)性)--personaljudgmentsabouthowaproductlooks,feels,sounds,tastes,orsmells.8.Perceivedquality(概念性質(zhì)量)--closelyidentifiedwiththereputationoftheproducer.Therightdimensions:6.Features(特色性)--thesecondarDiscussionQuestions:Page310–9.1:Taketwosimilarproducts,suchastwodifferentmakesofcarintenderforthesamecustomergrouportwowashingmachinesoranytwoproductsyoulike.1.Onthebasisofyourcomparison,recommendwhichofthetwoyouconsidergivesthebestvalueformoney.2.Whatotherfactorsapartfromtheeightstatedmightyouhavetoconsiderwhenmakingyourrecommendation?DiscussionQuestions:Page3Qualityisthereforedeterminedbybalancingtechnicalconsiderations,suchasfitnessforuse,performance,safetyandreliabilitywitheconomicfactors,includingpriceandavailability.2.OptimumqualitynotthehighestvsQualityisthereforedetermineTheaimofQualitymanagementshouldalwaysbetheminimumstatementofoptimumqualitysoasnottoincreasethecostunnecessarily,restrictprocessesofmanufacturenorlimittheuseofpossiblealternatives2.OptimumqualitynotthehighestTheaimofQualitymanagementTQM:Awayofmanagingaorganizationsothateveryjob,everyprocess,iscarriedoutright,firsttimeandeverytime.Thismeansthateachstageofmanufactureorserviceis‘total’–thatis,100percentcorrectbeforeitproceeds.3.TotalQualityManagement(TQM)TQM:Awayofmanagingaorgan1.
Focusonproductimprovement
fromthecustomer’sviewpoint.2.ARecognitionthatpersonnelatalllevelsshareresponsibilityforproductquality.3Recognitionoftheimportanceofimplementingasystemtoprovideinformationtomanagersaboutqualityprocessthatenablethemtoplan,control,andevaluateperformance.3.1ThreeprinciplesofTQM1.FocusonproductimprovemenJuran(1904-2008)Crosby(1926-2001)Deming(1900–1993)4.QualitymastersandqualityawardsJuranCrosby4.Qualitymastersandqualityawards4.QualitymastersandqualityCrosby(1926-2001)
theFatherofZeroDefect,WorldQualityProfessor,Authorof‘QualityisFree’.4.Qualitymastersandqualityawards
Deming(1900-1993):“Demingqualityaward”thehighestawardinQMinJapan.PDCA:Plan-Do-Check-Action.Juran(1904-2008)Costofpoorquality,‘Jurantrilogy’,MalcolmBaldrigeAward
Crosby(1926-2001)4.QualitymOfhis20books,theQualityControlHandbookisregardedastheBibleinQMfield,andareferencearoundtheworld.4.QualitymastersandqualityawardsAmericanMalcolmBaldrigeNationalQualityAward(美國馬爾科姆.博德里奇國家質(zhì)量獎)Ofhis20books,theQualiQualitycontrolinclude:
Receivinginspection,(收貨檢驗)Classification,(分類檢驗)Controlinspection(過程檢驗)Auditinspection.(審計檢驗)
Importantaspectsofinspection:1.Howmuchtoinspectandhowoften.2.Whentoinspect:5.MethodsofqualitycontrolQualitycontrolinclude:5.Me1).Whenmaterialsisreceivedfromsuppliers,althoughthetendencyisresponsibilityforqualitytobeplacedwiththesuppliers.2).Beforedispatch,asrepairingorreplacingproductsafterdeliveryismorecostlythanatthefactoryandthereisalsodamagetocustomersgoodwill.5.Methodsofqualitycontrol5.1Whentoinspect/test?1).Whenmaterialsisreceived3).Beforeacostlyoperation.4).Beforepartsarejoinedirreversiblytootherparts.5).Beforeacoveringprocess,aspaintingorelectroplating(噴漆或電鍍)canoftenmaskdefects.5.1Whentoinspect/test?5.Methodsofqualitycontrol3).Beforeacostlyoperation.DiscussionPage311–9.11Explainwhythecostofdetectingproblemsincreasesdramaticallywiththedistancefromthesourceoftheproblem?DiscussionPage311–9.11Thebasisofstatisticalqualitycontrolissamplingwhichcansavetimemoneyandprovidesabasisforcontrol.Theconceptofthearithmeticmeanandstandarddeviation(算術(shù)平均值和標(biāo)注差).Solongastheresultsarewithintheupperandlowerlimits,thereisnoneedforaction.However,ifavaluefallsoutsidetheselimitsmustbeinvestigatedandrectified.(likethefigure9.5,page288)5.2StatisticalqualitycontrolThebasisofstatisticalquali
SixsigmaoriginatedatMotorolaandaimstoachievevirtuallydefect-freeprocessandproducts.Thestandarddeviationofnormaldistribution:1Sigma-68%2Sigma-95%3Sigma-99%6sigma-99.99966%,5.3SixSigmaSixsigmaoriginatedatMot
5.3SixSigma
Sixsigmaindicateatargetof3.4defectspermillionopportunities(or99.99966%accuracy)5.3SixSigmaSixsigmaind
5.3SixSigma5.3SixSigma
TOYOTAusedtheQFDandgotahugeprofit.a.thedevelopmentcostcutdown61%.b.thedevelopmenttimecycleshorten1/3.c.
thequalityalsoimproves.5.4QualityFunctionDeployment,QFDTOYOTAusedtheQFDandgotaFord、HPGeneralMotorsCorporationClay,leco.,LTD克萊思勒公司、McDonnellDouglas麥道公司、xeroxcorporation施樂公司、
NipponTelegraphandTelephoneCorp電報電話公司SomecompanyusingQFD:Ford、HPSomecompanyusingQFD:QFDhasbeenusedinthefieldofautomobiles,householdappliances,costumes,circuits,syntheticrubbers,Constructionequipment,costumes,ships,automaticpurchasesystem,softwaredevelopment,medicine,andeducationDevelopmentcycle
shorten30—60%(開發(fā)周期)cost
lower20—40%Numberofdesignchangecut
40—60%5.4QualityFunctionDeployment,QFDQFDhasbeenusedinthefield技術(shù)開發(fā)產(chǎn)品設(shè)計工藝設(shè)計返修故障質(zhì)量提高成本下降生產(chǎn)過程1:1001:11:10001:10質(zhì)量5.4QualityFunctionDeployment,QFD技術(shù)開發(fā)產(chǎn)品設(shè)計工藝設(shè)計返修故障質(zhì)量提高生產(chǎn)過程1:1001ThekeytouseQFDisdefiningcustomers’needorrequirementandtranslatingthemintospecificplanstomeetthoseneeds.QFD
fallmodelThekeytouseQFDisdefiningseriously,QFDisonlyaidea,amethodtodevelopmanagementandqualityguarantee.Thereisnofixedmodelandanalysismodelaboutallocatecustomers’needtoeverystepofproductdeveloping.Itcanbeanalysisandallocateindifferentmodelsaccordingtodifferentaims.QFD
fallmodelseriously,QFDisonlyaidea工藝/質(zhì)量計劃工藝/質(zhì)量控制參數(shù)產(chǎn)品計劃零件配置工藝計劃技術(shù)要求零件特性工藝步驟用戶需求轉(zhuǎn)換QFD
fallmodel工藝/質(zhì)量計劃工藝/質(zhì)量控制參數(shù)產(chǎn)品計劃零件配置工藝計劃技術(shù)典型的QFD瀑布式分解模型示意圖
關(guān)鍵工藝/質(zhì)量控制參數(shù)產(chǎn)品規(guī)劃矩陣顧客需求產(chǎn)品技術(shù)需求零件規(guī)劃矩陣產(chǎn)品技術(shù)需求關(guān)鍵零件特性工藝/質(zhì)量控制矩陣關(guān)鍵工藝步驟工藝規(guī)劃矩陣關(guān)鍵零件特性關(guān)鍵工序典型的QFD瀑布式分解模型示意圖
關(guān)鍵工藝/質(zhì)量控制參數(shù)產(chǎn)HouseofQuality,HOQ,iscarriedoutbyAmericanscholarsJ.R.HauserandDonClausingin1988.HOQprovidesanbasicimplementfortransmittingcustomers’needintoproducttechnologiesneed,transmittingproducttechnologiesneedintokeypartproperties,transmittingkeypartpropertiesintokeyproceduresandtransmittingkeyproceduresintokeyprocedure/qualitycontrolparameters.5.5HouseofQualityHouseofQuality,HOQ,iscarr顧客需求屋頂技術(shù)評估競爭分析關(guān)系矩陣技術(shù)特性質(zhì)量屋關(guān)系矩陣競爭分析技術(shù)特性顧客需求技術(shù)評估屋頂顧客需求屋頂技術(shù)評估競爭分析關(guān)系矩陣技術(shù)特性質(zhì)量屋關(guān)系矩陣競Specification(Self-Learning)281SpecificationandpurchasingThepurposeofspecificationTypesofspecificaitonThecontentsofspecification9.6Specification(Self-Learning)PCaseStudy:
TheEuropaAirlinesCaseStudy:
TheEuropaAirlinAttention:1.AirEuropaisarealCompany.Youcangetmoreinformationfromtheinternet.(Oct,21st,1B,2BPPT;8paperworks,nolessthan500words.)2.Aquizwillbeonnextweek(Oct11)tocheckhowmuchyouhaveunderstoodthepreviouschapters.(5points)3.Bringtheotherhalfbooknextweek.Attention:1.AirEuropaisa演講完畢,謝謝觀看!演講完畢,謝謝觀看!Part1:IntroductionandstrategyWhatispurchasingStrategicpurchasingOrganizationandstructureofsupplyPurchasingproceduresPart2:Strategy,tacticsandoperations(1):purchasingfactorsStandardandmanagementofqualityrelationshipBuyingattherightpriceSupplyorganizationandsuppliermanagement,supplierrelationships(2)Part3:Strategy,tacticsandoperations(2):ContrastingapproachestopurchasingContrastingapproachestosupply(2)BuyingfromoverseasPart4:Strategy,tacticsandoperations(3):logisticsStoringofsupplygoods,materialstransportationPart5:Strategy,tacticsandoperations(4):supplytools,supplierrelationshipsandperformancenegotiationSupplytoolsPurchasingresearch,performanceandethicsPart1:IntroductionandstrateChapter5SpecifyingandManagingProductQualityChapter5SpecifyingandManag
Definition1:ISO8402definesqualityas:thetotalityoffeaturesandcharacteristicsofaproductthathastheabilitytosatisfystatedorimpliedneed.(明言及暗示的需求)E.g.Aphone(call,message,wifichip…)Airticket@SpringAirlines
1.whatisquality?
Definition1:1.whatisqualDefinition2:Crosbydefinesqualityas“conformitytorequirementsnotgoodness”.
Thedefinitionofqualitycannevermakesenseunlessitisbasedonwhatthecustomerswant.
TheFatherofZeroDefect、WorldQualityProfessor,Authorof<QualityisFree>.《品質(zhì)是免費的》PhilipB.Crosby(1926-2001)1.whatisquality?Definition2:Crosbydefinesqu
Definition3DavidGarvinhasdefinedfiveapproachestodefiningqualityandeightdimensions.Therightdimensions:1.
Performance(性能)--theproduct’soperatingcharacteristics;2.Reliability(可靠性)--thepossibilityofaproductsurvivingforaspecifiedperiodoftimeunderstatedconditionofuse.1.whatisquality?
Definition3DavidGarvinhasTherightdimensions:3.Serviceability(維修性)--thespeed,accessibilityandeaseofrepairingtheitemorhavingitrepaired.4.Conformance(一致性)--thedegreethatthedeliveredproductmatchesthestandardofit.5.Durability(耐久性)--measuretheprojecteduseavailablefromtheproductoveritsintendedoperatingcyclebeforeitdeteriorates.
Therightdimensions:3.Servi6.Features(特色性)--thesecondarycharacteristicsthatsupplementtheproduct’sbasicfunctioning。7.Aesthetics(美學(xué)性)--personaljudgmentsabouthowaproductlooks,feels,sounds,tastes,orsmells.8.Perceivedquality(概念性質(zhì)量)--closelyidentifiedwiththereputationoftheproducer.Therightdimensions:6.Features(特色性)--thesecondarDiscussionQuestions:Page310–9.1:Taketwosimilarproducts,suchastwodifferentmakesofcarintenderforthesamecustomergrouportwowashingmachinesoranytwoproductsyoulike.1.Onthebasisofyourcomparison,recommendwhichofthetwoyouconsidergivesthebestvalueformoney.2.Whatotherfactorsapartfromtheeightstatedmightyouhavetoconsiderwhenmakingyourrecommendation?DiscussionQuestions:Page3Qualityisthereforedeterminedbybalancingtechnicalconsiderations,suchasfitnessforuse,performance,safetyandreliabilitywitheconomicfactors,includingpriceandavailability.2.OptimumqualitynotthehighestvsQualityisthereforedetermineTheaimofQualitymanagementshouldalwaysbetheminimumstatementofoptimumqualitysoasnottoincreasethecostunnecessarily,restrictprocessesofmanufacturenorlimittheuseofpossiblealternatives2.OptimumqualitynotthehighestTheaimofQualitymanagementTQM:Awayofmanagingaorganizationsothateveryjob,everyprocess,iscarriedoutright,firsttimeandeverytime.Thismeansthateachstageofmanufactureorserviceis‘total’–thatis,100percentcorrectbeforeitproceeds.3.TotalQualityManagement(TQM)TQM:Awayofmanagingaorgan1.
Focusonproductimprovement
fromthecustomer’sviewpoint.2.ARecognitionthatpersonnelatalllevelsshareresponsibilityforproductquality.3Recognitionoftheimportanceofimplementingasystemtoprovideinformationtomanagersaboutqualityprocessthatenablethemtoplan,control,andevaluateperformance.3.1ThreeprinciplesofTQM1.FocusonproductimprovemenJuran(1904-2008)Crosby(1926-2001)Deming(1900–1993)4.QualitymastersandqualityawardsJuranCrosby4.Qualitymastersandqualityawards4.QualitymastersandqualityCrosby(1926-2001)
theFatherofZeroDefect,WorldQualityProfessor,Authorof‘QualityisFree’.4.Qualitymastersandqualityawards
Deming(1900-1993):“Demingqualityaward”thehighestawardinQMinJapan.PDCA:Plan-Do-Check-Action.Juran(1904-2008)Costofpoorquality,‘Jurantrilogy’,MalcolmBaldrigeAward
Crosby(1926-2001)4.QualitymOfhis20books,theQualityControlHandbookisregardedastheBibleinQMfield,andareferencearoundtheworld.4.QualitymastersandqualityawardsAmericanMalcolmBaldrigeNationalQualityAward(美國馬爾科姆.博德里奇國家質(zhì)量獎)Ofhis20books,theQualiQualitycontrolinclude:
Receivinginspection,(收貨檢驗)Classification,(分類檢驗)Controlinspection(過程檢驗)Auditinspection.(審計檢驗)
Importantaspectsofinspection:1.Howmuchtoinspectandhowoften.2.Whentoinspect:5.MethodsofqualitycontrolQualitycontrolinclude:5.Me1).Whenmaterialsisreceivedfromsuppliers,althoughthetendencyisresponsibilityforqualitytobeplacedwiththesuppliers.2).Beforedispatch,asrepairingorreplacingproductsafterdeliveryismorecostlythanatthefactoryandthereisalsodamagetocustomersgoodwill.5.Methodsofqualitycontrol5.1Whentoinspect/test?1).Whenmaterialsisreceived3).Beforeacostlyoperation.4).Beforepartsarejoinedirreversiblytootherparts.5).Beforeacoveringprocess,aspaintingorelectroplating(噴漆或電鍍)canoftenmaskdefects.5.1Whentoinspect/test?5.Methodsofqualitycontrol3).Beforeacostlyoperation.DiscussionPage311–9.11Explainwhythecostofdetectingproblemsincreasesdramaticallywiththedistancefromthesourceoftheproblem?DiscussionPage311–9.11Thebasisofstatisticalqualitycontrolissamplingwhichcansavetimemoneyandprovidesabasisforcontrol.Theconceptofthearithmeticmeanandstandarddeviation(算術(shù)平均值和標(biāo)注差).Solongastheresultsarewithintheupperandlowerlimits,thereisnoneedforaction.However,ifavaluefallsoutsidetheselimitsmustbeinvestigatedandrectified.(likethefigure9.5,page288)5.2StatisticalqualitycontrolThebasisofstatisticalquali
SixsigmaoriginatedatMotorolaandaimstoachievevirtuallydefect-freeprocessandproducts.Thestandarddeviationofnormaldistribution:1Sigma-68%2Sigma-95%3Sigma-99%6sigma-99.99966%,5.3SixSigmaSixsigmaoriginatedatMot
5.3SixSigma
Sixsigmaindicateatargetof3.4defectspermillionopportunities(or99.99966%accuracy)5.3SixSigmaSixsigmaind
5.3SixSigma5.3SixSigma
TOYOTAusedtheQFDandgotahugeprofit.a.thedevelopmentcostcutdown61%.b.thedevelopmenttimecycleshorten1/3.c.
thequalityalsoimproves.5.4QualityFunctionDeployment,QFDTOYOTAusedtheQFDandgotaFord、HPGeneralMotorsCorporationClay,leco.,LTD克萊思勒公司、McDonnellDouglas麥道公司、xeroxcorporation施樂公司、
NipponTelegraphandTelephoneCorp電報電話公司SomecompanyusingQFD:Ford、HPSomecompanyusingQFD:QFDhasbeenusedinthefieldofautomobiles,householdappliances,costumes,circuits,syntheticrubbers,Constructionequipment,costumes,ships,automaticpurchasesystem,softwaredevelopment,medicine,andeducationDevelopmentcycle
shorten30—60%(開發(fā)周期)cost
lower20—40%Numberofdesignchangecut
40—60%5.4QualityFunctionDeployment,QFDQFDhasbeenusedinthefield技術(shù)開發(fā)
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