標(biāo)準(zhǔn)解讀

《GB/T 44840-2024 電阻對焊和閃光對焊的焊接工藝評定試驗》是一項國家標(biāo)準(zhǔn),旨在為電阻對焊及閃光對焊這兩種焊接方法提供一個統(tǒng)一的技術(shù)指導(dǎo)框架。該標(biāo)準(zhǔn)適用于需要通過這些焊接技術(shù)連接金屬材料的情況,并且對于確保焊接接頭的質(zhì)量具有重要意義。

在標(biāo)準(zhǔn)中定義了進行焊接工藝評定時應(yīng)遵循的基本原則、試驗條件以及具體的操作步驟。它首先明確了適用范圍,即哪些類型的材料適合采用電阻對焊或閃光對焊技術(shù)來完成連接工作;接著詳細(xì)描述了如何準(zhǔn)備試樣,包括試樣的尺寸、形狀及其表面處理要求等信息;然后列出了執(zhí)行焊接過程所需的各種參數(shù)設(shè)置指南,如電流強度、壓力值、持續(xù)時間等關(guān)鍵因素;此外還規(guī)定了完成焊接后對接頭性能進行檢驗的方法,比如外觀檢查、破壞性測試(拉伸試驗)等,以驗證焊接質(zhì)量是否符合預(yù)期目標(biāo)。


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文檔簡介

ICS

25.160.10

CCS

J33

中華人民共和國國家標(biāo)準(zhǔn)

GB/T44840—2024

電阻對焊和閃光對焊的焊接工藝

評定試驗

Weldingprocedurequalificationtestforupset(resistancebutt)andflashwelding

(ISO15614?13:2023,Specificationandqualificationofweldingprocedures

formetallicmaterials—Weldingproceduretest—

Part13:Upset(resistancebutt)andflashwelding,MOD)

2024-10-26發(fā)布2025-05-01實施

國家市場監(jiān)督管理總局發(fā)布

國家標(biāo)準(zhǔn)化管理委員會

GB/T44840—2024

目次

前言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術(shù)語和定義

···························································································

2

4

預(yù)焊接工藝規(guī)程

······················································································

2

5

焊接工藝評定試驗

····················································································

2

6

試件和試樣

···························································································

2

6.1

通則

······························································································

2

6.2

試樣形狀和尺寸

·················································································

2

6.3

部件、試件或試樣的焊接

········································································

4

7

試驗和檢測

···························································································

4

7.1

試驗內(nèi)容

·························································································

4

7.2

無損檢測(NDT)

··············································································

4

7.3

破壞檢驗

·························································································

5

7.4

宏觀金相

·························································································

5

7.5

硬度試驗

·························································································

5

7.6

復(fù)試

······························································································

5

8

認(rèn)可范圍

······························································································

6

8.1

通則

······························································································

6

8.2

與制造商有關(guān)的條件

·············································································

6

8.3

與母材有關(guān)的條件

···············································································

6

8.4

焊接工藝

·························································································

6

9

焊接工藝評定報告(WPQR)

·······································································

6

附錄A(資料性)焊接工藝評定報告(WPQR)示例

···············································

7

參考文獻

································································································

11

GB/T44840—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)定

起草。

本文件修改采用ISO15614?13:2023《金屬材料焊接工藝規(guī)程和資格評定焊接工藝試驗

第13部分:電阻對焊和閃光對焊》。

本文件與ISO15614?13:2023的技術(shù)差異及其原因如下:

—為適應(yīng)我國技術(shù)條件,修改了范圍(見第1章);

—用規(guī)范性引用的GB/T228.1替換了ISO6892?1(見6.2.2,7.3.1);用規(guī)范性引用的

GB/T2651替換了ISO4136(見6.2.2);用規(guī)范性引用的GB/T2653替換了ISO5137

(見6.2.3,7.3.2,7.3.4);用規(guī)范性引用的GB/T6417.2替換了ISO6520?2(見第3章);用

規(guī)范性引用的GB/T8366替換了ISO669(見第3章);用規(guī)范性引用的GB/T11345替換了

ISO17640(見7.2.6);用規(guī)范性引用的GB/T19805替換了ISO14732(見第5章);用規(guī)范

性引用的GB/T19866替換了ISO15607(見第3章);用規(guī)范性引用的GB/T19867.5替

換了ISO15609?5(見第4章,第9章);用規(guī)范性引用的GB/T26953替換了ISO23277

(見7.2.3);用規(guī)范性引用的GB/T26955替換了ISO17639(見7.4);用規(guī)范性引用的

GB/T27552替換了ISO9015?2(見6.2.5,7.5);用規(guī)范性引用的GB/T29711替換了

ISO23279(見7.2.6);用規(guī)范性引用的GB/T29712替換了ISO11666(見7.2.6),以適用我

國技術(shù)要求;

—刪除了ISO15620:2019,采用直接引用示意圖的形式(見圖1),刪除了7.2.1的“例如”的

內(nèi)容;

—增加了GB/T26951(見7.2.4)、GB/T26952(見7.2.4)、GB/T26954(見7.2.5)和

GB/T32259(見7.2.2)的引用,便于應(yīng)用。

本文件做了下列編輯性改動:

—將標(biāo)準(zhǔn)名稱修改為《電阻對焊和閃光對焊的焊接工藝評定試驗》;

—刪除了ISO15614?13:2023的6.2.4、7.3.3條文腳注。

—用資料性引用的GB/T5185替換了ISO4063:2023(見表A.2,表A.3)。

請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機構(gòu)不承擔(dān)識別專利的責(zé)任。

本文件由全國焊接標(biāo)準(zhǔn)化技術(shù)委員會(SAC/TC55)提出并歸口。

本文件起草單位:寶雞石油鋼管有限責(zé)任公司、深圳市大德激光技術(shù)有限公司、中國機械總院集團

哈爾濱焊接研究所有限公司、寧夏天地奔牛實業(yè)集團有限公司、浙江銀輪機械股份有限公司、首鋼集團

有限公司、江蘇省特種設(shè)備安全監(jiān)督檢驗研究院、山西省機械產(chǎn)品質(zhì)量監(jiān)督檢驗站有限公司、河北河鋼

材料技術(shù)研究院有限公司、寧波市勞動安全技術(shù)服務(wù)有限公司、撫順市特種設(shè)備監(jiān)督檢驗所、上海交通

大學(xué)、深圳市業(yè)展電子有限公司、上海市安裝工程集團有限公司、福建省工業(yè)設(shè)備安裝有限公司、中車

青島四方機車車輛股份有限公司、江蘇銘納陽智能裝備有限公司、廣州坤江汽車配件工業(yè)制造有限

公司。

本文件主要起草人:毛濃召、楊亞濤、曹宇堃、張赫、董曼淑、麥小波、蘇文娟、傅留虎、張雲(yún)飛、

張錦剛、董現(xiàn)春、郭梟、柴軍輝、馮強、張磊、韓瑩、郭優(yōu)、李永兵、范志忠、張小龍、孫祥廣、劉恢弘、

馬成、劉桐、蘇金花、徐志會、宋海輝、姚偉、王鳳會、豐堯、李智德。

GB/T44840—2024

電阻對焊和閃光對焊的焊接工藝

評定試驗

1范圍

本文件規(guī)定了金屬材料的電阻對焊和閃光對焊的焊接工藝評定試驗方法和要求。

本文件適用于金屬材料的電阻對焊和閃光對焊的焊接工藝評定試驗。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

件,僅該日期對應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用

于本文件。

GB/T228.1金屬材料拉伸試驗第1部分:室溫試驗方法(GB/T228.1—2021,ISO6892?1:2019,

MOD)

GB/T2651金屬材料焊縫破壞性試驗橫向拉伸試驗(GB/T2651—2023,ISO4136:2022,

MOD)

GB/T2653焊接接頭彎曲試驗方法(GB/T2653—2008,ISO5173:2000,IDT)

GB/T6417.2金屬壓力焊接頭缺欠分類及說明(GB/T6417.2—2005,ISO6520?2:2001,

IDT)

GB/T8366電阻焊電阻焊設(shè)備機械和電氣要求(GB/T8366—2021,ISO669:2016,

IDT)

GB/T11345焊縫無損檢測超聲檢測技術(shù)、檢測等級和評定(GB/T11345—2023,ISO17640:2018,

IDT)

GB/T19805焊接操作工技能評定(GB/T19805—2005,ISO14732:1998,IDT)

GB/T19866焊接工藝規(guī)程及評定的一般原則(GB/T19866—2005,ISO15607:2003,IDT)

GB/T19

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