標(biāo)準(zhǔn)解讀

《GB/T 44841-2024 非合金及低合金鑄鐵焊接工藝評定試驗(yàn)》是一項(xiàng)國家標(biāo)準(zhǔn),旨在為非合金及低合金鑄鐵材料的焊接過程提供一套系統(tǒng)的評價方法。該標(biāo)準(zhǔn)適用于通過不同焊接技術(shù)連接此類材料時,對焊接工藝進(jìn)行評估和驗(yàn)證的情況。其主要內(nèi)容涵蓋了從試件準(zhǔn)備、焊接參數(shù)設(shè)定到最終性能測試等多個方面的要求。

在準(zhǔn)備階段,標(biāo)準(zhǔn)詳細(xì)規(guī)定了用于試驗(yàn)的母材種類及其化學(xué)成分要求,同時也指出了焊條或填充金屬的選擇依據(jù)以及預(yù)熱溫度等條件。這些前期準(zhǔn)備工作對于確保后續(xù)試驗(yàn)結(jié)果的有效性和重復(fù)性至關(guān)重要。

關(guān)于焊接過程本身,《GB/T 44841-2024》給出了詳細(xì)的指導(dǎo)原則,包括但不限于推薦使用的焊接方法(如手工電弧焊、氣體保護(hù)焊等)、焊接電流與電壓范圍、行進(jìn)速度等關(guān)鍵參數(shù)設(shè)置。此外,還特別強(qiáng)調(diào)了層間溫度控制的重要性,這對于防止裂紋產(chǎn)生及其他缺陷形成具有重要意義。

完成焊接后,根據(jù)本標(biāo)準(zhǔn)要求,需要對焊縫區(qū)域?qū)嵤┮幌盗袡z測,主要包括外觀檢查、無損探傷(如射線檢測、超聲波檢測)以及必要的機(jī)械性能測試(如拉伸強(qiáng)度、沖擊韌性)。所有這些測試都是為了全面評估所采用焊接工藝的質(zhì)量水平,并據(jù)此判斷是否滿足預(yù)期使用要求。


如需獲取更多詳盡信息,請直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。

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文檔簡介

ICS

25.160.10

CCS

J33

中華人民共和國國家標(biāo)準(zhǔn)

GB/T44841—2024

非合金及低合金鑄鐵焊接工藝評定試驗(yàn)

Weldingprocedurequalificationtestfornon-alloyedandlow-alloyedcastirons

(ISO15614-3:2008Specificationandqualificationofweldingproceduresfor

metallicmaterials—Weldingproceduretest—Part3:Fusionweldingof

non-alloyedandlow-alloyedcastirons,MOD)

2024-10-26發(fā)布2025-05-01實(shí)施

國家市場監(jiān)督管理總局發(fā)布

國家標(biāo)準(zhǔn)化管理委員會

GB/T44841—2024

目次

前言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術(shù)語和定義

···························································································

1

4

焊接方法

······························································································

2

5

預(yù)焊接工藝規(guī)程(pWPS)

··············································································

2

6

焊接工藝評定試驗(yàn)

····················································································

2

7

試件

··································································································

2

7.1

通則

······························································································

2

7.2

試件的形狀和尺寸

···············································································

2

7.3

試件的焊接

······················································································

3

8

試驗(yàn)和檢驗(yàn)

···························································································

3

8.1

試驗(yàn)內(nèi)容

·························································································

3

8.2

試樣的取樣位置

·················································································

4

8.3

無損檢測

·························································································

5

8.4

破壞檢驗(yàn)

·························································································

5

8.5

焊接質(zhì)量驗(yàn)收準(zhǔn)則

···············································································

6

8.6

復(fù)試

······························································································

6

9

評定范圍

······························································································

6

9.1

通則

······························································································

6

9.2

與制造商有關(guān)的條件

·············································································

6

9.3

與材料有關(guān)的條件

···············································································

6

9.4

焊接工藝通用規(guī)則

···············································································

8

9.5

不同焊接方法的具體要求

······································································

10

10

焊接工藝評定報告

·················································································

10

附錄A(資料性)本文件與ISO15614?3:2008的技術(shù)差異及其原因

································

11

附錄B(資料性)鑄鐵件的焊接工藝

································································

13

附錄C(規(guī)范性)質(zhì)量要求

··········································································

16

附錄D(資料性)焊接工藝評定報告

································································

18

參考文獻(xiàn)

································································································

22

GB/T44841—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則

第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

本文件修改采用ISO15614?3:2008《金屬材料焊接工藝的規(guī)范和評定焊接工藝評定試驗(yàn)

第3

部分:非合金和低合金鑄鐵的熔焊》。

本文件與ISO15614?3:2008相比做了下述結(jié)構(gòu)調(diào)整:

—增加了資料性附錄A、附錄B以及規(guī)范性附錄C,將ISO15614?3:2008的附錄A調(diào)整至

附錄D。

本文件與ISO15614?3:2008相比存在技術(shù)差異,這些差異的條款已通過在其外側(cè)頁邊空白位置的

垂直單線(|)進(jìn)行了標(biāo)示,附錄A給出了相應(yīng)技術(shù)差異及其原因一覽表。

本文件做了下列編輯性修改:

—修改文件名稱為《非合金及底合金鑄鐵焊接工藝評定試驗(yàn)》

—增加了資料性附錄A、附錄B;

—修改了ISO15641?3:2008中資料性附錄A的格式,增加了報告內(nèi)容(見附錄D);

—增加了圖3的標(biāo)引符號說明。

請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識別專利的責(zé)任。

本文件由全國焊接標(biāo)準(zhǔn)化技術(shù)委員會(SAC/TC55)提出并歸口。

本文件起草單位:中國機(jī)械總院集團(tuán)哈爾濱焊接研究所有限公司、深圳市昊擎科技有限公司、寧波市

勞動安全技術(shù)服務(wù)有限公司、浙江永旺焊材制造有限公司、哈爾濱工業(yè)大學(xué)、中車唐山機(jī)車車輛有限公

司、撫順市特種設(shè)備監(jiān)督檢驗(yàn)所、機(jī)械工業(yè)上海藍(lán)亞石化設(shè)備檢測所有限公司、江蘇科技大學(xué)。

本文件主要起草人:姜英龍、鈕旭晶、鐘軍平、徐玄、張赫、盛永旺、郭梟、何鵬、曹宇堃、

郭優(yōu)、付文俊、王陸釗、張鵬、張小龍、孫祥廣、蘇金花、賈雅妮、胡慶賢。

GB/T44841—2024

非合金及低合金鑄鐵焊接工藝評定試驗(yàn)

1范圍

本文件規(guī)定了非合金及低合金鑄鐵熔化焊的焊接工藝評定試驗(yàn)方法和要求。

本文件適用于非合金及低合金鑄鐵與鋼,或與其他非合金及低合金鑄鐵材料的焊接工藝評定試驗(yàn)。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

件,僅該日期對應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用

于本文件。

GB/T228.1金屬材料拉伸試驗(yàn)第1部分:室溫試驗(yàn)方法(GB/T228.2—2021,ISO6892?1:2019,

MOD)

GB/T1348球墨鑄鐵件(GB/T1348—2019,ISO1083:2018,MOD)

GB/T2651金屬材料焊縫破壞性試驗(yàn)橫向拉伸試驗(yàn)(GB/T2651—2023,ISO4136:2022,

MOD)

GB/T3375焊接術(shù)語

GB/T5185焊接及相關(guān)工藝方法代號(GB/T5185—2005,ISO4063:1998,IDT)

GB/T9439灰鑄鐵件(GB/T9439—2023,ISO185:2020,NEQ)

GB/T9440可鍛鑄鐵件(GB/T9440—2010,ISO5922:2005,MOD)

GB/T16672焊縫─工作位置─傾角和轉(zhuǎn)角的定義(GB/T16672—1996,idt

ISO6947:

1990)

GB/T18851.1無損檢測滲透檢測第1部分:總則(GB/T18851.1—2012,ISO3452?1:2008,

IDT)

GB/T19866焊接工藝規(guī)程及評定的一般原則(GB/T19866—2005,ISO15607:2003,IDT)

GB/T19867

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