SOR___Tooling_PPT_version_for_Supplier_training_20081115.ppt

1、,SOR中有關(guān)模具要求的介紹 (SGM供應(yīng)商培訓(xùn)教程) B2) 減少錯(cuò)誤和浪費(fèi),PDT Big 4,Quality質(zhì)量 Timing時(shí)間 Cost成本 Response響應(yīng),SOR中有關(guān)模具要求,SOR 中Section 5.0 Product Requirements產(chǎn)品要求 7) Supplier must have all tool, manufacturing, and assembly sources on contract (approved within Suppliers financial process and legally committed to do work) 4

2、 weeks after Buyer awards the contract. Refer to Appendix O. This includes tier 2 suppliers. 在簽訂此合同4周內(nèi)，供應(yīng)商必須簽署所有的模具，檢具，工裝，制造和裝配合同。且此合同經(jīng)過供應(yīng)商財(cái)務(wù)批準(zhǔn)有法律效力，參考附件O。此規(guī)定同樣適用于二級供應(yīng)商。 8) All level 2 or lower level suppliers must get approval from SGM/PATAC before part is sourced. 所有的二級或更低級別的供應(yīng)商在零件采購定點(diǎn)之前必須取得SGM/PA

3、TAC的認(rèn)可。 9） Tier one supplier should supply the IV building parts, the detail part information please see attached part information list. 一級供應(yīng)商需要提供IV 造車的零件，軟模模具信息請參考5.2第二節(jié)的附件。具體的用于IV造車的零件信息請查看附件的零件信息清單.,Example :SOR,11.0 Tooling模具 The tooling for key component (for example, fascia, grille, etc) must

4、use SGM approved toolshop, and the manifold supplier for these tooling must be approved by SGM too. The toolshop for other component should inform and agreed by SGM. All other requirements not list here see Appendix O 關(guān)鍵零件(如:蒙皮,進(jìn)氣格柵) 的模具必須用通過SGM/GM批準(zhǔn)的模具供應(yīng)商, 而且這些模具的熱流道供應(yīng)商也必須用通過SGM批準(zhǔn)。 其他零件的模具供應(yīng)商應(yīng)該告知SG

5、M且經(jīng)SGM同意。 所有此處未列出的其他需求見附錄O.,SOR中有關(guān)模具要求,11.1 Tool Feasibility study 模具可行性研究 Supplier is required to participate in surface check, gating position, parting line, simplify tool structure etc.according PATAC check list to finish the work, and Supplier should give correct and on time feedback to release

6、data for manufacture feasibility, to ensure release data correct and on time. See 5.2 for the check list. 供應(yīng)商必需的參與表面檢查, 澆口位置, 分模線, 簡化模具結(jié)構(gòu)等等。根據(jù) PATAC 檢查目錄到完成工作, 和供應(yīng)商應(yīng)該給正確和準(zhǔn)時(shí)的反饋到發(fā)布數(shù)模上，保證零件設(shè)計(jì)制造可行性, 確定發(fā)布數(shù)模正確和準(zhǔn)時(shí)。檢查目錄見到 5.2 。,11.2 Moldflow Analysis 模流分析 Supplier is responsible for Modlflow analysis on PAT

7、AC released data and the analysis content, and Feedback to part design and tool design. And the cost will covered by Tool Cost paid by SGM. Supplier is responsible for the analysis result for SGM/PATAC review, if result is no correct, SGM will reject payment. See 5.2 for the check list. 供應(yīng)商負(fù)責(zé)根據(jù) PATA

8、C 的發(fā)布數(shù)模和分析內(nèi)容進(jìn)行模流分析, 并把分析結(jié)果反饋到零件設(shè)計(jì)和模具設(shè)計(jì)。模流分析費(fèi)用包含在由SGM支付模具費(fèi)用中 。供應(yīng)商負(fù)責(zé)分析結(jié)果由SGM/PATAC評審, 如果結(jié)果不正確, SGM 將會拒絕付款。檢查目錄見到 5.2 。,SOR中有關(guān)模具要求,11.3 Buy-Off認(rèn)可 The Suppliers tooling design must be reviewed and approved by SGM PDT Team prior to start of tooling build. 在模具加工前，供應(yīng)商的模具設(shè)計(jì)必須得到上海通用項(xiàng)目開發(fā)團(tuán)隊(duì)審核批準(zhǔn)。,SOR中有關(guān)模具要求,2)

9、The Suppliers tooling design and tool 3D mathdata must be reviewed and approved by PATAC/SGM prior to the start of tooling build. Tool cut start date should be informed and approved by SGM PDT Team. Tool 3D mathdata belongs to PATAC/SGM 在模具開始加工之前，供應(yīng)商的模具設(shè)計(jì)和模具3D數(shù)模必須經(jīng)過泛亞/上海通用評審和批準(zhǔn)。模具加工開始日期應(yīng)該書面通知上海通用項(xiàng)目開

10、發(fā)團(tuán)隊(duì)和經(jīng)過上海通用項(xiàng)目開發(fā)團(tuán)隊(duì)認(rèn)可。模具3D數(shù)模屬于泛亞/上海通用。 3) The Supplier should provide PATAC with the list of the parts tooling makers (including soft tool, production tool and checking fixture). The tool maker should be the supplier certified by SGM/PATAC.SGM/PATAC reserve the right not to approve the tool maker who i

11、s appointed by the parts supplier (including the tooling for level 2 and level 3 part). 供應(yīng)商需向泛亞/上海通用遞交零件模具加工商（包括軟模，產(chǎn)品模和檢具）的清單。模具加工商必須是泛亞/上海通用認(rèn)可的供應(yīng)商。泛亞/上海通用保留不批準(zhǔn)由產(chǎn)品供應(yīng)商所指定的模具廠來加工模具（包括二級和三級的零件模具）的權(quán)力。,SOR中有關(guān)模具要求,11.5 Tool Marks 模具痕記 Location of gates, ejector pins, and parting lines for affected parts m

12、ust be reviewed and approved prior to the start of tooling build by SGM PDT Team. 會影響零件質(zhì)量的澆口、頂桿和分模線位置，必須在開始制造前得到上海通用項(xiàng)目開發(fā)團(tuán)隊(duì)評審和認(rèn)可。,11.4 Tool build standard 模具制造標(biāo)準(zhǔn) Tool build standard is according to GMN11049（GMW15850), except other specification. 除了其他的規(guī)范,模具制造標(biāo)準(zhǔn)是依照 GMN11049(GMW15850) .,SOR中有關(guān)模具要求,11.6

13、Tooling Expansion & Shrinkage Factors 模具膨脹和收縮系數(shù) The expansion and shrinkage factors for part tooling shall be determined by the Tier One supplier with review and agreement by the PDT team, before tool design and agreed before cutting steel. 零件的模具膨脹和收縮系數(shù)應(yīng)該由一級供應(yīng)商決定,且在模具設(shè)計(jì)加工以前須經(jīng)PDT團(tuán)隊(duì)評審和同意。 The shrinkag

14、e number is determined based on recommendations of the raw material supplier and confirmed by dimensional studies using the production intent material in a similar geometry surrogate tool of known shrink (expansion). The surrogate tool must be run at the Tier Ones production press and processing. A

15、dimensional study of the molded parts after paint is performed to measure the actual part shrinkage and confirm the appropriate factor to be applied to the new tool design. 收縮系數(shù)的決定基于原料供應(yīng)者的推薦和用生產(chǎn)的材料在相似幾何形狀的已知收縮率的替代模具生產(chǎn),通過尺寸研究來確認(rèn). 替代模具必須以一級供應(yīng)商的生產(chǎn)節(jié)拍和工藝運(yùn)行。 注塑件在噴漆之后來測量實(shí)際收縮系數(shù),以確定適當(dāng)?shù)南禂?shù)來應(yīng)用的到新模具設(shè)計(jì)。,SOR中有關(guān)模具要

16、求,11.7 Tooling capacity 模具產(chǎn)能 Lean Capacity Rate of tooling should reach the SGMs LCR requirement. 模具的精益產(chǎn)能率必須達(dá)到上海通用的精益（LCR）產(chǎn)能率要求。 The initial LCR can be released via the SOR as B1 attachment. 初始LCR通過采購需求以B1附件形式發(fā)布 11.8 Tooling Validation模具驗(yàn)證 The new tooling for production should be validated via Produ

17、ction Validation Phase in order to meet the accuracy of fitness between parts the supplier should control the production quantity of sample part and be responsible for the cost of tool tuning. 新投產(chǎn)的模具必需進(jìn)行生產(chǎn)驗(yàn)證階段，以保證零部件與整車的配合精度。為解決整車配合問題而進(jìn)行的模具調(diào)整，不屬于工程更改，供應(yīng)商應(yīng)按要求，控制樣件的生產(chǎn)數(shù)量，積極配合，并承擔(dān)相應(yīng)的模具調(diào)整費(fèi)用。,5.2 System R

18、esponsibility系統(tǒng)職責(zé),Throughout the program, the supplier shall work with SGM PDT (include SQE, Buyer, ME, DRE and Supplier etc) to provide information and data that support the GM standardized work efforts titled Job Element Sheets (or JES) 貫穿整個(gè)項(xiàng)目, 供應(yīng)商將與上海通用產(chǎn)品開發(fā)團(tuán)隊(duì)（包括供應(yīng)商質(zhì)量工程師,采購工程師，制造工程師,產(chǎn)品工程師和供應(yīng)商等）一起工

19、作,提供相關(guān)信息和數(shù)據(jù)支持通用標(biāo)準(zhǔn)化,工作名稱為標(biāo)準(zhǔn)工作清單 . The GM JES requirements are listed below. 通用標(biāo)準(zhǔn)工作清單要求列出如下。,SOR中有關(guān)模具要求,DSI,VPI,100% VDR,CSO,SORP,-144,-94,-108,0,T2,-86,-25,-PPAP,1) 滿足產(chǎn)品設(shè)計(jì)需求 / 最佳實(shí)踐,標(biāo)準(zhǔn)工作表 (JES),2) 平衡考慮成本，質(zhì)量，時(shí)間參與定點(diǎn),3) 優(yōu)化模流分析方案 (填充, 冷卻, 翹曲變形),5) 零件和工藝生產(chǎn)驗(yàn)收認(rèn)證,4) 滿足模具設(shè)計(jì)和制造需求 / 最佳實(shí)踐,產(chǎn)品工程/ 供應(yīng)商支持,采購/ 供應(yīng)商質(zhì)量/供應(yīng)

20、商配合,供應(yīng)商質(zhì)量/供應(yīng)商,供應(yīng)商 /模具廠,供應(yīng)商/ 模具廠,第 1 節(jié) - 確定滿足零件設(shè)計(jì)要求/最佳實(shí)踐 分析零件設(shè)計(jì)和記錄設(shè)計(jì)條件符合通用已確定的最佳實(shí)踐中的產(chǎn)品成型, 油漆和制造的要求。 即使在沒有確定產(chǎn)品供應(yīng)商定點(diǎn)以前，潛在的產(chǎn)品供應(yīng)商有責(zé)任幫助產(chǎn)品工程師分析設(shè)計(jì)，輸入制造條件，保證零件設(shè)計(jì)滿足供應(yīng)商已確定的制造要求 第 2 節(jié) - 參與定點(diǎn)流程，優(yōu)化項(xiàng)目質(zhì)量, 成本, 和開發(fā)時(shí)間。 開始并且確定供應(yīng)商對初始設(shè)計(jì)的理解。閱讀下列的文件當(dāng)做初始成本分析，并反饋給上海通用和泛亞。,標(biāo)準(zhǔn)工作表 (JES),Insert Example: SGM258 Front & Rear Molding Tooling Information.,第 3 節(jié) - 反復(fù)評估模流分析而且選擇最優(yōu)系統(tǒng) 3.1- 定義模流分析輸入 3.2- 分析模流輸出和選擇最佳的方案。 在模具結(jié)構(gòu)評審以前，一級供應(yīng)商和模具供應(yīng)商一起提交模流分析檢查清單給產(chǎn)品開發(fā)團(tuán)隊(duì)評審。,Example : Moldflow Report Template. PPT,Example : Moldflow Report Template. Xls,標(biāo)準(zhǔn)工作表 (JES),第 4 節(jié) - 評審根據(jù)對模具設(shè)計(jì)要求/最佳實(shí)踐 4.1- 根據(jù)模具可行性,評審零件的設(shè)計(jì) 在數(shù)據(jù)正式發(fā)布（T2