模具表面處理種類與規(guī)格

1、模具表面處理種類及規(guī)格模具表面處理種類及規(guī)格拋光（拋光（Polish)火花紋火花紋(Thin Fire Texture)化學(xué)蝕紋（化學(xué)蝕紋（Texture)蝕紋處理和模具斜度蝕紋處理和模具斜度電鍍電鍍(Plating)噴砂（噴砂（Blasting）拋光（拋光（Polish)SPI - Society of the Plastics Industry塑料工業(yè)協(xié)會(huì)塑料工業(yè)協(xié)會(huì)Types ofFinishes Current SPIFinish Numbers Description andPrevious Finish NumbersRoughness Comparison R.A. Diamon

2、d#1 Diamond Buff（#1鉆石膏，光學(xué)要求）鉆石膏，光學(xué)要求）A0#3 Diamond Buff（#3鉆石膏，鏡面）鉆石膏，鏡面）A1is comparable to#10-1#6 Diamond Buff（#6鉆石膏，鏡面）鉆石膏，鏡面）A2is slightly finer than#21-2#15 Diamond Buff（#15鉆石膏，鏡面）鉆石膏，鏡面）A3has more imperfections than2-3Paper600 Grit（600砂紙，光面）砂紙，光面）B1is finer than#32-3400 Grit（400砂紙，光面）砂紙，光面）B2is s

3、lightly finer than4-5320 Grit（320砂紙，光面）砂紙，光面）B3is comparable to9-10Stone600 Stone（600油石，光面）油石，光面）C1is finer than#410-12400 Stone（400砂紙，光面）砂紙，光面）C2is slightly finer than25-28320 Stone（320砂紙，啞面）砂紙，啞面）C3is comparable to38-42Dry Blasted #11 Glass Bead（#11粗玻璃砂）粗玻璃砂）D1is finer than#510-12#240 Aluminum Oxi

4、de Blast（#240氧化鋁）氧化鋁）D2is comparable to26-32#24 Aluminum Oxide Blast（#24氧化鋁）氧化鋁）D3is a little more coarse than190-230Diamond Mold Polishing & Finishing Specifications鉆石拋光鉆石拋光（非常適合鍍鎳和鍍鉻）（非常適合鍍鎳和鍍鉻）SPIA-1（高質(zhì)量外觀或者（高質(zhì)量外觀或者鏡片模具）鏡片模具）SPIA-2（良好脫模和外觀）（良好脫模和外觀）SPIA-3（良好脫模，外觀（良好脫模，外觀無(wú)需高光）無(wú)需高光）砂紙拋光砂紙拋光（輕微高光面，良

5、好脫（輕微高光面，良好脫模，用在裝飾要求不高模，用在裝飾要求不高的場(chǎng)合）的場(chǎng)合）SPIB-1SPIB-2SPIB-3油石拋光油石拋光（非高光面，良好脫模，（非高光面，良好脫模，也是砂紙和鉆石拋光的也是砂紙和鉆石拋光的頭道工序）頭道工序）SPIC-1SPIC-2SPIC-3噴砂拋光噴砂拋光（網(wǎng)點(diǎn)和紋理表面）（網(wǎng)點(diǎn)和紋理表面）SPID-1SPID-2SPID-3火花紋火花紋(Thin Fire Texture)號(hào)碼號(hào)碼電火花深度（電火花深度（mm)號(hào)碼號(hào)碼電火花深度（電火花深度（mm)0 0.00040 21 0.00448 1 0.00044 22 0.00504 2 0.00048 23 0.

6、00560 3 0.00056 24 0.00648 4 0.00064 25 0.00720 5 0.00072 26 0.00800 6 0.00080 27 0.00880 7 0.00088 28 0.01000 8 0.00100 29 0.01120 9 0.00112 30 0.01280 10 0.00128 31 0.01400 11 0.00140 32 0.01600 12 0.00160 33 0.01800 13 0.00180 34 0.02000 14 0.00200 35 0.02240 15 0.00224 36 0.02520 16 0.00252 37 0

7、.02800 17 0.00280 38 0.03200 18 0.00320 39 0.03600 19 0.00360 40 0.04000 20 0.00400 41 0.04480 CHARMILL VDI Specification符號(hào)符號(hào)粗糙度粗糙度符號(hào)符號(hào)粗糙度粗糙度AGIE 1Ra 0.2VDI12Ra 0.40AGIE 2Ra 0.315VDI15Ra 0.50AGIE 3Ra 0.5VDI18Ra 0.80AGIE 4Ra 0.8VDI21Ra 1.12AGIE 5Ra 1.25FineVDI24Ra 1.60AGIE 6Ra 2.00FineVDI27Ra 2.24AGI

8、E 7Ra 3.15MedelVDI30Ra 3.15AGIE 8Ra 5.0GrovVDI33Ra 4.50AGIE 9Ra 8.0VDI36Ra 6.30AGIE 10Ra 12.5VDI39Ra 9.00VDI42Ra 12.5VDI45Ra 18.0火花紋規(guī)格和圖紙表面粗糙度要求對(duì)照表火花紋規(guī)格和圖紙表面粗糙度要求對(duì)照表Ra -在取樣長(zhǎng)度內(nèi)，輪廓偏距絕對(duì)值的算術(shù)平均值，單位在取樣長(zhǎng)度內(nèi)，輪廓偏距絕對(duì)值的算術(shù)平均值，單位: 。化學(xué)蝕紋（化學(xué)蝕紋（Texture)號(hào)碼號(hào)碼咬花深度咬花深度MT-11000 0.0102MT-11010 0.0254MT-11020 0.0381MT-1103

9、0 0.0508MT-11040 0.0762MT-11050 0.1143MT-11060 0.0762MT-11070 0.0762MT-11080 0.0508MT-11090 0.0889MT-11100 0.1524MT-11110 0.0635MT-11120 0.0508MT-11130 0.0635MT-11140 0.0635MT-11150 0.0698MT-11160 0.1016MT Specification單位：?jiǎn)挝唬簃mMold-Tech AMold-Tech AMold-Tech BMold-Tech BPtn.#Ptn.#Depth(mm)Depth(mm)A

10、ngleAnglePtn.#Ptn.#Depth(mm)Depth(mm)AngleAngleMT-11000MT-110000.00040.00041 1MT-11200MT-112000.0030.0034.54.5MT-11010MT-110100.0010.0011.51.5MT-11205MT-112050.00250.00254 4MT-11020MT-110200.00150.00152.52.5MT-11210MT-112100.00350.00355.55.5MT-11030MT-110300.0020.0023 3MT-11215MT-112150.00450.00456.

11、56.5MT-11040MT-110400.0030.0034.54.5MT-11220MT-112200.0050.0057.57.5MT-11050MT-110500.00450.00456.56.5MT-11225MT-112250.00450.00456.56.5MT-11060MT-110600.0030.0034.54.5MT-11230MT-112300.00250.00254 4MT-11070MT-110700.0030.0034.54.5MT-11235MT-112350.0040.0046 6MT-11080MT-110800.0020.0023 3MT-11240MT-

12、112400.00150.00152.52.5MT-11090MT-110900.00350.00355.55.5MT-11245MT-112450.0020.0023 3MT-11100MT-111000.0060.0069 9MT-11250MT-112500.00250.00254 4MT-11110MT-111100.00250.00254 4MT-11255MT-112550.0020.0023 3MT-11120MT-111200.0020.0023 3MT-11260MT-112600.0040.0046 6MT-11130MT-111300.00250.00254 4MT-11

13、265MT-112650.0050.0057 7MT-11140MT-111400.00250.00254 4MT-11270MT-112700.0040.0046 6MT-11150MT-111500.002750.002754 4MT-11275MT-112750.00350.00355 5MT-11160MT-111600.0040.0046 6MT-11280MT-112800.00550.00558 8蝕紋處理和模具斜度的關(guān)系蝕紋處理和模具斜度的關(guān)系Mold-Tech CMold-Tech CMold-Tech DMold-Tech DPtn.#Ptn.#DepthDepthAngl

14、eAnglePtn.#Ptn.#DepthDepthAngleAngleMT-11300MT-113000.00250.00253.53.5MT-11400MT-114000.0020.0023 3MT-11305MT-113050.0050.0057.57.5MT-11405MT-114050.00250.00254 4MT-11310MT-113100.0050.0057.57.5MT-11410MT-114100.00350.00355.55.5MT-11315MT-113150.0010.0011.51.5MT-11415MT-114150.0020.0023 3MT-11320MT-

15、113200.00250.00254 4MT-11420MT-114200.00250.00254 4MT-11325MT-113250.0030.0034.54.5MT-11425MT-114250.00350.00355.55.5MT-11330MT-113300.0020.0023 3MT-11430MT-114300.0070.0071010MT-11335MT-113350.0020.0023 3MT-11435MT-114350.0100.0101515MT-11340MT-113400.0030.0034.54.5MT-11440MT-114400.00050.00051.51.

16、5MT-11345MT-113450.0030.0034.54.5MT-11445MT-114450.00150.00152.52.5MT-11350MT-113500.00350.00355.55.5MT-11450MT-114500.00250.00254 4MT-11355MT-113550.00250.00254 4MT-11455MT-114550.0030.0034.54.5MT-11360MT-113600.00350.00355.55.5MT-11460MT-114600.00350.00355.55.5MT-11365MT-113650.00450.00457 7MT-114

17、65MT-114650.0050.0057.57.5MT-11370MT-113700.0040.0046 6MT-11470MT-114700.0020.0023 3MT-11375MT-113750.0040.0046 6MT-11475MT-114750.0020.0023 3MT-11380MT-113800.0040.0046 6MT-11480MT-114800.0030.0034.54.5蝕紋處理和模具斜度的關(guān)系蝕紋處理和模具斜度的關(guān)系Plaque #6Plaque #6Plaque #7Plaque #7Plaque #8Plaque #8Plaque #10Plaque #1

18、0Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)MT229MT2290.0030.003MT325MT3250.0030.003MT588MT5880.00850.0085MT980MT9800.0040.004MT392MT3920.0040.004MT964MT9640.0030.003MT888MT8880.0130.013MT901MT9010.0030.003MT585MT5850.00350.0035MT1

19、038MT10380.0020.002MT1028MT10280.00350.0035MT945MT9450.00650.0065MT889MT8890.0040.004MT1043MT10430.0020.002MT1067MT10670.0130.013MT970MT9700.0020.002MT1013MT10130.0030.003MT1170MT11700.00250.0025MT1149MT11490.0130.013MT972MT9720.00250.0025MT1015MT10150.00550.0055MT1192MT11920.00150.0015MT1153MT11530

20、.00750.0075MT973MT9730.00350.0035MT1039MT10390.0030.003MT1239MT12390.0030.003MT1211MT12110.00950.0095MT974MT9740.00250.0025MT1055MT10550.00550.0055MT1240MT12400.0030.003MT1226MT12260.00350.0035MT978MT9780.0030.003MT1068MT10680.00550.0055MT1241MT12410.0020.002MT1227MT12270.00350.0035MT985MT9850.00250

21、.0025MT1070MT10700.0070.007MT1242MT12420.0020.002MT1228MT12280.00950.0095MT1055-1MT1055-10.00010.0001MT1074MT10740.00550.0055MT1243MT12430.0020.002MT1230MT12300.0130.013MT1055-2MT1055-20.00450.0045MT1129MT11290.0030.003MT1244MT12440.00250.0025MT1232MT12320.0030.003MT1055-3MT1055-30.00050.0005MT1159M

22、T11590.0080.008MT1250MT12500.0030.003MT1233MT12330.00350.0035MT1055-4MT1055-40.00750.0075MT1122MT11220.00150.0015MT2019MT20190.00250.0025MT1234MT12340.00350.0035MT1055-5MT1055-50.0010.001MT1125MT11250.0060.006MT2020MT20200.0020.002MT1235MT12350.00350.0035MT1055MT10550.00150.0015MT1126MT11260.00650.0

23、065MT2028MT20280.00250.0025MT1236MT12360.00350.0035MT1055-6MT1055-60.00170.0017MT1127MT11270.00250.002523053230530.0020.002MT1238MT12380.00450.0045MT1055-7MT1055-70.02250.0225MT1526MT15260.01350.013523064230640.00150.001523031230310.00850.0085昵宏咬花規(guī)格表昵宏咬花規(guī)格表咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值 打光程度打光程度加工種類加工種類HN-D

24、S11HN-DS111 15 75 7800800噴砂咬花噴砂咬花 HN-DS12HN-DS121.51.510 1310 13600 800600 800HN-DS13HN-DS132 212 1512 15600 800600 800HN-DS14HN-DS142 213 1913 19600 800600 800HN-DS01HN-DS013 325 3025 30320320HN-DS02HN-DS024 435 4035 40320320HN-DS03HN-DS034 436 4236 42320320化學(xué)咬花化學(xué)咬花 HN-DS04HN-DS044.54.538 4338 4332

25、0320HN-DS05HN-DS051.51.59 139 13800800HN-DS06HN-DS062 214 1914 19800800HN-DS07HN-DS072.52.519 2419 24600600HN-DS08HN-DS083 325 3025 30400400咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類梨地梨地NO. 12 28989#400#400梨地梨地NO. 22.52.515161516#400#400梨地梨地NO. 33 315171517#400#400梨地梨地NO. 43.53.516181618#400#400梨地梨地NO.

26、54 420232023#400#400梨地梨地NO. 64.54.525302530#400#400梨地梨地NO. 76 640424042#320#320梨地梨地NO. 86 657605760#320#320梨地梨地NO. 96 660666066#320#320S S -半光澤半光澤 G -半光澤半光澤 咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值 打光程度打光程度加工種類加工種類NO. 1NO. 11 11.71.7鏡面鏡面 NO. 2NO. 21 11 1鏡面鏡面 NO. 3NO. 31 11.41.4鏡面鏡面 NO. 4NO. 41 11.81.810001000 NO. 5NO

27、. 51 12.92.910001000 NO. 6NO. 61.51.54 410001000 NO. 7NO. 71.51.56.56.5#800#800 NO. 8NO. 82 27 7#800#800 NO. 9NO. 92.52.57.77.7#800#800 NO. 10NO. 103 310111011#600#600 NO. 11NO. 11343412151215#600#600 NO. 12NO. 12454516181618#600#600 S -S -半光澤半光澤 G -半光澤半光澤 咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值 打光程度打光程度加工種類加工種類HN20

28、HN202.52.512141214#400#400 噴砂噴砂 HN21HN213 315171517#400#400HN22HN22343423252325#400#400HN23HN23454533373337#320#320HN24HN244 419211921#320#320 梨地梨地 HN25HN254 423252325#320#320HN26HN264 426302630#320#320HN27HN275 537403740#320#320HN28HN28565641434143#320#320HN29HN29565645504550#320#320HN30HN306 65863

29、5863#320#320HN31HN316 665736573#320#320S -S -半光澤半光澤 G -半光澤半光澤 噴砂流程噴砂流程模具脫脂模具脫脂封貼封貼噴砂噴砂除去貼紙除去貼紙清洗清洗防銹防銹模具脫脂模具脫脂封貼封貼噴砂用封貼噴砂用封貼表面處理表面處理蝕刻蝕刻梨地流程梨地流程干燥干燥噴砂噴砂除去貼紙除去貼紙清洗清洗防銹防銹咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類HN1000HN10001 14545#800#800HN1001HN10011 15656#800#800HN1002HN10021.51.588#800#800HN1003HN1003

30、1 13434#800#800HN1004HN10041 14545#800#800HN1005HN10051 15656#800#800HN1006HN10062 210111011#600#600HN1007HN10072.52.512131213#600#600HN1008HN10083 317191719#600#600HN1009HN10091.51.56767#600#600HN1010HN10102 27878#600#600HN1011HN10113 313141314#600#600HN1012HN10123.53.525272527#400#400HN1013HN10134

31、 433373337#400#400HN1014HN10145 543504350#400#400HN1015HN10153 319211921#400#400HN1016HN10164 432333233#320#320HN1017HN10175 536383638#320#320S S -半光澤半光澤 G -半光澤半光澤 咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類HN2000HN20001.51.58989#600#600HN2001HN20012 213151315#600#600HN2002HN20022.52.522342234#400#400HN2

32、003HN20033.53.540444044#400#400HN2004HN20044 444474447#400#400HN2005HN20055.55.561656165#400#400HN2006HN20065.55.560636063#400#400HN2007HN20075 561646164#400#400HN2008HN20085 563666366#400#400HN2009HN20093 333353335#400#400HN2010HN20103.53.543464346#400#400HN2011HN20112 220212021#400#400HN2012HN2012

33、3 328322832#400#400HN2013HN20133.53.530353035#400#400HN2014HN20142.52.519221922#400#400HN2015HN20152.52.525292529#400#400HN2016HN20163 333383338#400#400HN2017HN20174 438413841#400#400HN2018HN20184 450585058#400#400HN2019HN20195 570757075#400#400HN2020HN20202 216231623#400#400HN2021HN20212.52.5232623

34、26#400#400HN2022HN20223 325272527#400#400HN2023HN20234 430343034#400#400HN2024HN20244.54.542504250#400#400HN2025HN20255 552565256#400#400HN2026HN20265 562706270#400#400咬花番號(hào)咬花番號(hào)拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類HN3000HN30001.51.54545#800#800HN3001HN30011.51.55656#800#800HN3002HN30021.51.57979#800#800HN30

35、03HN30032.52.5811811#800#800HN3004HN30043 310151015#600#600HN3005HN30053 316181618#600#600HN3006HN30063.53.517201720#600#600HN3007HN30071.51.57979#600#600HN3008HN30082 2911911#600#600HN3009HN30092.52.512141214#600#600HN3010HN30102.52.515181518#600#600HN3011HN30113 318221822#600#600HN3012HN30123.53.5

36、24282428#600#600HN3013HN30133.53.527312731#600#600S S -半光澤半光澤 G -半光澤半光澤 模具脫脂模具脫脂封貼封貼描繪圖形描繪圖形 咬花加工面脫脂咬花加工面脫脂皮紋流程皮紋流程蝕刻蝕刻防銹防銹噴砂用封貼噴砂用封貼清洗清洗除去貼紙除去貼紙烘烤烘烤修正圖形修正圖形二次封貼二次封貼模具脫脂模具脫脂底片裁剪底片裁剪 咬花面脫脂咬花面脫脂圖形流程圖形流程現(xiàn)象現(xiàn)象感光膜剝離感光膜剝離蝕刻蝕刻封貼封貼貼底片貼底片曝光曝光感光膜涂布感光膜涂布干燥干燥加熱加熱圖形修正圖形修正噴砂噴砂清洗清洗防銹防銹電鍍電鍍(Plating)非電鍍鎳非電鍍鎳高級(jí)防氧化保護(hù)高級(jí)

37、防氧化保護(hù)中等耐磨中等耐磨修正公差要求不高的位置（修正公差要求不高的位置（0.003”）Hardness HVN100As plated 450 / 50 RCHeat treated at:- 4hr, 350F (177C) 480 to 520- 1hr, 750F (400C) Phosphorus content, wt, %:10.5 to 12.0 Melting point:1620F (880C) Corrosion related properties:ASTM B-1171.0 mil deposit, 1,000+ hours Wear properties:Taber

38、 abraser wear testIndex value wt. loss mg/1,000 cyclesAs plated 5-18Heat treated 1hr 750F (400C) 4-8Thermal conductivity:cal/cm/sec/C 0.0105 氨基磺酸鎳電鍍氨基磺酸鎳電鍍復(fù)雜的尺寸修正（復(fù)雜的尺寸修正（0.25mm沉積厚度）沉積厚度）耐摩擦和耐磨損耐摩擦和耐磨損防腐蝕防腐蝕作為電鍍鉻的基礎(chǔ)層作為電鍍鉻的基礎(chǔ)層摩擦系數(shù)摩擦系數(shù)0.45 或更小或更小洛氏硬度洛氏硬度40 RC電鍍溫度電鍍溫度140F理想用途理想用途尺寸修正尺寸修正電鍍硬鉻電鍍硬鉻耐摩擦和耐磨損

39、耐摩擦和耐磨損硬度硬度72RC0.0003-0.0004厚度厚度噴砂（噴砂（Blasting）Wet Blasting (Liquid Honing)The liquid honing or wet blasting process uses water to cushion the blast media and eliminates damage to the surface of the component, mold or tool. This process is used for precision surface finishing and allows us to contro

40、l and regulate the flow and type of material used in the blasting slurry. It also allows us to control the velocity, pressure, location (areas can be masked) and other engineered elements to provide the optimum finish for your part, mold, die or tool.Wet Blasting ProcessWet blasting is used primarily, but not exclusively, as a surface prepa