沖壓模具成型力量計算

1、切切邊邊力力量量計計算算1.1.鈑鈑件件參參數(shù)數(shù)切切邊邊、沖沖孔孔線線長長(L)(L) L:剪邊、沖孔P/F線總長度(mm)L=1860 mm板板厚厚(t)(t)t=1 mm抗抗剪剪強強度度()()規(guī)格財材質(zhì)剪斷強度系數(shù)()JISNES抗剪系數(shù)(kg/mm)SPC- NP11-26SPH- NP22-26SAPH-NP23-26SPFC-NP24-30SPFH-NP25-40SUS-50=30 kg/mm2.壓料板壓力壓壓料料系系數(shù)數(shù)(Kt)(Kt)按壓料板的形狀而定的壓力系數(shù)Kt壓料板的形狀0.05壓料板不受側向力時0.08壓料板受側向力時承壓部位的傾斜角150.1承壓部位的傾斜角30按板厚

2、而設定的壓料板壓力系數(shù)：板厚tt11t1.61.6t2.52.5t4壓力系數(shù)0.050.0630.080.1Kt=0.0633.模具參數(shù)線長(L)1860mm模具設計信息：板厚(t)1.4mm切邊長度是:1860mm切邊力是：1860*1.4*30=78120Kg切邊PAD壓著力是:78120*0.063=4921.56Kg抗剪強度()30kg/mm切邊力（P）78120 kg壓料系數(shù)(Kt)0.063壓料力（Ps）4921.56 kg3.模具參數(shù)彈彈簧簧力量計算及力量線圖彈簧用途14921.6自定義壓力4921模擬計算使用數(shù)量：支 彈簧直徑：mm 工作行程：mm105010 應用參數(shù) 選用型

3、號：彈簧總長：mm 預壓行程：mmSWL605彈簧規(guī)格工作力量：SWL50-6010*12*15=1800Kg預壓力量：10*12*5=600Kg預壓=5ST=1010*SWL50-6010*SWL50-60總長=60氮氮氣氣彈彈簧簧力量計算及力量線圖氮氣彈簧用途 60260自定義壓力60模擬計算使用數(shù)量：支工作行程：mm 初始壓力：N11240.227272727 應用參數(shù) 選用型號：使用行程：mm 初始壓力：N4t6.3X 320-0101032000.125工作力量：11*(4900-3200)*24/10+3200=80080Kg使用極限確認剩余比例行程-14.00240.00%力量3

4、2000.01%ST=2411*X11*X 320-010320-010總行程=10壓力源其它用途壓力源其它用途切切邊邊力力量量計計算算壓料板的形狀承壓部位的傾斜角15承壓部位的傾斜角30切邊長度是:1860mm切邊力是：1860*1.4*30=78120Kg切邊PAD壓著力是:78120*0.063=4921.56Kg氮氮氣氣彈彈簧簧力量計算及力量線圖(其他用途，如脫料、緩沖等。必須填寫自定義壓力)kgSWY彈簧系數(shù):kg/mmSWU49.2156SWR彈簧系數(shù):kg/mmSWS12SWCSWFSWLSWMSWHSWBSWGSWZSWV(其他用途，如脫料、緩沖等。必須填寫自定義壓力)kg終止

5、壓力：N49004921總長=6060初始壓力：N0.227272727初始壓力：N320011*(4900-3200)*24/10+3200=80080Kg總行程=10整整形形、折折邊邊力力量量計計算算鈑鈑件件參參數(shù)數(shù)L L：加工的PF長度(單位mm)L=L=mmt t：板厚(單位mm)t=t=mm：抗拉強度（一般材料：3035kg/mm）=kg/mm翻翻邊邊力力計計算算翻邊力：P=Lt1/3P=*/3P=0.00kg壓料力：Ppad=P1/3Ppad=0*/3Ppad= .00 kg整整形形力力計計算算整形力：P=Lt1/2P=*/2P= kg壓料力：Ppad=P2/5Ppad=0*2/5

6、Ppad= kg模模具具參參數(shù)數(shù)工工序序名名稱稱：翻邊整形模模具具設設計計信信息息100翻邊長度是:mm 翻邊力是：P=*/3=0Kg 翻邊PAD壓著力是:Ppad=0*/3=0KgL=L=0mmt=t=0mm=0kg/mmP=P=0.00KgFLRSTP Ppadpad= =0.00Kg翻邊長度是:mm 翻邊力是：P=*/3=0Kg 翻邊PAD壓著力是:Ppad=0*/3=0Kg模模具具參參數(shù)數(shù)整整形形、折折邊邊力力量量計計算算翻邊長度是:mm 翻邊力是：P=*/3=0Kg 翻邊PAD壓著力是:Ppad=0*/3=0Kg翻 邊P = * * / 3P p a d = 0 * / 3鑄件重量計

7、算鑄件肋厚模具種類比例系數(shù)(S)主肋補強肋形面加工前組立後403060DR0.37其它0.35403050DR0.365其它0.34303050DR0.36其它0.33302550DR0.355其它0.32鋼材11(W)重量= L(長度)*W(寬度)*H(高度)*N(比重)*S(比例系數(shù))/100000019,314.00kg材質(zhì)比重(N)FC257.25L(長度)2,500.00mmFC307.25W(寬度)3,200.00mmGM2417.25H(高度)900.00mmFCD557.25N(比重)7.25FCD6007.25S(比例系數(shù))0.37SC457.85ICD57.85SS417.

8、85PS:計算模具重量均以N=7.25計算SK37.85S45C7.85G057.85使用備注:Name系列名稱行程（mm）初壓（N）終壓（N）X X 170170X 170-007717002800X 170-0101017002800X 170-0151517002800X 170-0191917002800X 170-0252517002800X 170-0383817002800X 170-0505017002800X 170-0636317002800X 170-0757517002800X 170-0808017002800X 170-10010017002800X 170-125

9、12517002800X X 320320X 320-007732004800X 320-0101032004900X 320-0151532005100X 320-0191932005100X 320-0252532005200X 320-0383832005300X 320-0505032005300X 320-0636332005300X 320-0757532005300X 320-0808032005300X 320-10010032005300X 320-12512532005300X X 350350X 350-0101036005900X 350-0131336005200X

10、350-0161636005300X 350-0191936005600X 350-0252536005500X 350-0323236005500X 350-0383836005500X 350-0505036005600X 350-0636336005500X 350-0757536005500X 350-0808036005500X 350-10010036005500X 350-12512536005500X X 500500X 500-0101047007200X 500-0131347007100X 500-0161647007200X 500-0191947007400X 500

11、-0252547007300X 500-0323247007200X 500-0383847007200X 500-0505047007200X 500-0636347007200X 500-0757547007100X 500-0808047007100X 500-10010047007100X 500-12512547007100X X 750750X 750-01010740012100X 750-01313740012100X 750-01616740012100X 750-01919740011700X 750-02525740011800X 750-03232740011800X

12、750-03838740011800X 750-05050740011800X 750-06363740011800X 750-07575740011900X 750-08080740011900X 750-100100740011900X 750-125125740011900X X 10001000X 1000-01313920013800X 1000-01616920013800X 1000-01919920014000X 1000-02525920014200X 1000-03232920014300X 1000-03838920014500X 1000-05050920014600X

13、 1000-06363920014700X 1000-07575920014700X 1000-08080920014800X 1000-100100920014800X 1000-125125920014800X X 15001500X 1500-013131500024000X 1500-016161500024100X 1500-019191500024200X 1500-025251500024300X 1500-032321500023800X 1500-038381500023900X 1500-050501500024000X 1500-063631500024100X 1500

14、-075751500024200X 1500-080801500024200X 1500-1001001500024300X 1500-1251251500024300X X 24002400X 2400-016162400038300X 2400-019192400038500X 2400-025252400038700X 2400-032322400038600X 2400-038382400038400X X 500500X 2400-050502400039200X 2400-063632400039200X 2400-075752400039200X 2400-08080240003

15、9200X 2400-1001002400039300X 2400-1251252400039300X X 42004200X 4200-016164200061700X 4200-019194200063700X 4200-025254200060800X 4200-032324200064300X 4200-038384200065800X 4200-050504200067000X 4200-063634200067800X 4200-075754200068000X 4200-080804200068600X 4200-1001004200069100X 4200-1251254200

16、069600X X 66006600X 6600-016166630089000X 6600-019196630091000X 6600-025256630093900X 6600-032326630096100X 6600-038386630098200X 6600-0505066300100600X 6600-0636366300102400X 6600-0757566300103400X 6600-0808066300104100X 6600-10010066300105400X 6600-12512566300106500X X 95009500X 9500-0191995000135

17、000X 9500-0252595000139000X 9500-0323295000142000X 9500-0383895000143000X 9500-0505095000146000X 9500-0636395000148000X 9500-0757595000149000X 9500-0808095000150000X 9500-10010095000151000X 9500-12512595000152000CUCU420420CU 420-006642507000CU 420-0101042506900CU 420-0161642506900CU 420-025254250690

18、0CU 420-0323242507600CU 420-0404042507600CU 420-0505042507600CUCU740740CU 740-006674009800CU 740-01010740010000X X 24002400CU 740-01616740011000CU 740-02525740012000CU 740-03232740012000CU 740-04040740012000CU 740-05050740012000CUCU10001000CU 1000-00661060016000CU 1000-010101060016000CU 1000-0161610

19、60016000CU 1000-025251060016000CU 1000-032321060016000CU 1000-040401060016000CU 1000-050501060016000CUCU18001800CU 1800-00661800025000CU 1800-010101800025000CU 1800-016161800025000CU 1800-025251800025000CU 1800-032321800025000CU 1800-040401800025000CU 1800-050501800025000CUCU29002900CU 2900-01010295

20、0038500CU 2900-016162950041000CU 2900-025252950043000CU 2900-032322950044200CU 2900-040402950045200CU 2900-050502950045800CUCU47004700CU 4700-010104700067000CU 4700-016164700066000CU 4700-025254700068000CU 4700-032324700067000CU 4700-040404700067000CU 4700-050504700067000CUCU75007500CU 7500-01010750

21、00104000CU 7500-0161675000104000CU 7500-0252575000109000CU 7500-0323275000105000CU 7500-0404075000107000CU 7500-0505075000106000CUCU1180011800CU 11800-01010118000155000CU 11800-01616118000158000CU 11800-02525118000170000CU 11800-03232118000164000CU 11800-04040118000165000CUCU740740CU 11800-050501180

22、00166000CUCU1830018300CU 18300-01010183000235000CU 18300-01616183000252000CU 18300-02525183000254000CU 18300-03232183000251000CU 18300-04040183000250000CU 18300-05050183000255000TUTU250250TU 250-0101026503500TU 250-01312.726503500TU 250-0161626503500TU 250-0252526503500TU 250-03838.126503500TU 250-0

23、505026503500TU 250-06463.526503500TU 250-0808026503500TU 250-10010026503500TU 250-12512526503500TUTU500500TU 500-0101047006000TU 500-01312.747006100TU 500-0252547006400TU 500-03838.147006500TU 500-0505047006600TU 500-06463.547006600TU 500-0808047006700TU 500-10010047006700TU 500-12512547006700TU 500

24、-16016047006700TUTU750750TU 750-01312.7740012000TU 750-02525740012000TU 750-03838.1740012000TU 750-05050740012000TU 750-06463.5740012000TU 750-08080740012000TU 750-100100740012000TU 750-125125740012100TU 750-160160740012100TU 750-200200740012100TU 750-250250740012100TU 750-300300740012100TUTU1500150

25、0TU 1500-025251500023000TU 1500-03838.11500023000CUCU1180011800TU 1500-050501500023000TU 1500-06463.51500023000TU 1500-080801500023000TU 1500-1001001500023000TU 1500-1251251500023000TU 1500-1601601500023000TU 1500-2002001500023000TU 1500-2502501500023000TU 1500-3003001500023000TUTU30003000TU 3000-025253000042000TU 3000-03838U 3000-050503000044000TU 3000-06463.53000045000TU 3000-080803000046000TU 3000-1001003000047000TU 3000-1251253000047000TU 3000-1601603000047000TU 3000-2002003000048000TU 3000-2502503000048000TU 3000-3003003000048000TUTU50005000TU 5000-