接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書講解

1、 接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次A/O工位名稱接線盒焊接、檢測工時（秒）NA人力NA型號 焊檢一體機特制定本作業(yè)操作指導(dǎo)書，規(guī)范作業(yè)，確保該設(shè)備及其關(guān)鍵指標處于完好受控狀態(tài),提升設(shè)備運行效能與壽命。版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / Editi

2、onA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machinepurposeTo ensure the correct operation of the operator to prevent equipment operation and production safety accident caused by job actions， formulate this instructions, sta

3、ndard operating to ensure that the equipment and its key indicators in perfect controlled state, improve equipment operating performance and service life.Scope This instruction applies to M05 solder inspection machineNOTE: The operator must go through professional skills training, after passing the

4、examination before appointmentOperating ResponsibilitiesPost operator is responsible for operation of the device according to equipment operating proceduresversiondateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date 接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次A/O工位名稱接線盒焊接、檢測工時（秒）NA人力NA

5、型號 焊檢一體機四、環(huán)境需求及安全注意事項4.1設(shè)備操作人員必須經(jīng)過專業(yè)培訓(xùn)及考核合格方能進行操作。4.2設(shè)備開機前必須確認設(shè)備周圍沒有非相關(guān)操作人員在設(shè)備運行區(qū)域， 4.3開機前確認設(shè)備所有機器蓋板及安全防護完好 4.4設(shè)備開機前確保設(shè)備上無維護工具或其他物品，保持清潔4.5操作人員必須按照公司著裝要求，不要穿戴寬松的衣服進行操作4.6操作必須穿戴安全勞保用品進行操作4.7操作人員必須按照設(shè)備操作要求進行操作，4.8操作人員開機之前必須做好安全檢查機設(shè)備日常點檢設(shè)備預(yù)防性維護表4.9設(shè)備調(diào)試，維護過程中僅可一人操作4.10需要進行高風險作業(yè)的，應(yīng)提前申請批準；4.11機臺維修及保養(yǎng)中要掛出告

6、示牌；做好個人安全防護，禁止佩戴懸掛飾品。4.12保養(yǎng)完畢要將工具集廢棄物品清理現(xiàn)場交付生產(chǎn)確認填寫維護保養(yǎng)記錄表單4.13在做任何一項本作業(yè)指導(dǎo)書中維護保養(yǎng)作業(yè)前，必須認真熟讀以上安全作業(yè)要求，在確認隱患排除或采取安全措施后，方可進行作業(yè)4.14存在觸電、驅(qū)動傷害風險的必須斷電和動力源；存在壓力釋放風險的必須泄壓；存在化學(xué)物質(zhì)泄漏風險的必須采取防漏中毒窒息風險的必須排空并采取勞動防護存在高溫燙傷風險的必須降溫；動力源未切斷情況下的保養(yǎng)，必須由設(shè)備專業(yè)人員作業(yè)。五、操作注意事項1. 安全急停開關(guān)完好有效2. 自動運行過程中操作人員禁止進入（必須按緊急停止）版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審

7、核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine4.Environmental requ

8、irements and safety precautions4.1 equipment operator must go through specialized training and pass the examination in order to operate.4.2 must be confirmed before the device is turned on no non-personnel-related operations in the area around the device device operation,Confirm that all machinery e

9、quipment covers and safety intact before 4.3 boot4.4 device before turning on the device to ensure that no maintenance tools or other items to keep clean4.5 The operator must follow the company's dress code, do not wear loose clothing to operate4.6 Operating safety PPE must be worn operation4.7

10、The operator must follow the requirements of equipment operation,4.8 Must do safety inspection machine equipment daily spot check "equipment preventive maintenance table" before the operator Power4.9 equipment commissioning, maintenance process can only be one person4.10 required for high-

11、risk operations, advance approval;4.11 machine repair and maintenance to be hung out signs; good personal security, prohibits wearing hanging ornaments.4.12 To maintain complete set of tools to clean up waste materials production site delivery confirmation fill maintenance record form4.13 in doing a

12、ny one of the work instruction before maintenance work must be carefully familiar with the safe operation of the above requirements, after confirming exclude hidden or take security measures have been job4.14 presence of an electric shock, the risk of injury must be driven off and the power source;

13、there is a pressure relief must release risks; the risk of leakage of chemical substances must take the risk of poisoning, suffocation leak must be evacuated and taken to the presence of high-temperature burn labor protection risks must be cooled; a power source maintenance case is not cut off by th

14、e device must work professionals.五、Handling Precautions1. Good and effective safety emergency stop switch2. During automatic operation operator barred (must be an emergency stop)versiondateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次A/O工位

15、名稱接線盒焊接、檢測工時（秒）NA人力NA型號焊檢一體機5.1開機前檢查：確認三聯(lián)組合壓力表范圍在0.60.8Mpal 機柜主電源開關(guān)閉合l 電腦顯示器顯示正常l POWER ON綠色按鈕燈點亮l 焊接自動放行選擇開關(guān)處于焊接自動l 檢測自動放行選擇開關(guān)處于檢測自動l 觸摸屏顯示正常l 視覺系統(tǒng)軟件打開，并處于聯(lián)機狀態(tài)l Lab view軟件打開5.2控制屏幕界面如下圖所示： 版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspect

16、ion Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.1 Check before starting: Make sure the triple combination gauge range 0.6 0.8Mpal cabinet main power switch i

17、s closedl computer display normall POWER ON button lights greenl automatic Soldering release selector switch is in automatic Solderingl detected automatically release selector switch is automatically detectedl normal touch screen displayl vision system software to open, and is onlinel Labyiew softwa

18、re to open5.2 Control screen interface is shown below： versiondateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次A/O工位名稱接線盒焊接、檢測工時（秒）NA人力NA型號焊檢一體機本機臺分為兩部分，一是焊接工位，二是檢測工位，與之相應(yīng)的系統(tǒng)分為焊接系統(tǒng)模式和檢測系統(tǒng)模式兩大部分。5.2.1 焊接系統(tǒng)模式以下簡單介紹觸摸屏上該系統(tǒng)下的各按鈕名稱和功能。注意：按鈕綠色指示

19、燈點亮，說明系統(tǒng)處于該按鈕功能模式下。a, 焊接手動：若本按鈕綠色指示燈點亮，說明焊接工位處于手動操作模式下，可以進入手動頁面，進行焊接工位的手動操作。b, 焊接自動：若本按鈕綠色指示燈點亮，說明焊接工位處于自動模式下，本模式不執(zhí)行具體動作，它使得系統(tǒng)離開手動模式，并為初始化做準備。c, 焊接初始化：若本按鈕綠色指示燈點亮，說明焊接工位處于初始化模式下。使系統(tǒng)進行自動運行前的馬達原點回歸及各部件的回初始位工作。d, 焊接停止：若本按鈕綠色指示燈點亮，說明焊接工位初始化工作正常完成，另外若系統(tǒng)處于自動運行狀態(tài)下，選擇此按鈕可以使系統(tǒng)處于停止。e, 焊接暫停：若本按鈕綠色指示燈點亮，說明焊接工位處

20、于暫停模式。若系統(tǒng)處于自動運行狀態(tài)下，選擇此按鈕可以使系統(tǒng)暫停，然后需要時再選擇自動運行按鈕，系統(tǒng)又恢復(fù)自動運行。f, 焊接啟動：若本按鈕綠色指示燈點亮，說明焊接工位處于自動運行模式。在焊接停止或者焊接暫停模式下，選擇此按鈕可以進入自動運行。g，焊接復(fù)位：如系統(tǒng)出現(xiàn)報警故障，在故障因素消除的情況下，選擇此按鈕可以復(fù)位報警。版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile N

21、o2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machineThis machine is divided into two parts, one Soldering station, and second inspection station, with the corresponding Soldering system is di

22、vided into system mode and test mode system two parts. Soldering System ModelHere's an overview of the buttons on the touch screen names and functions under the system. Note: Button green LED is lit, indicating that the system is in the button's function mode.a, Soldering Manual: If this but

23、ton Green LED is on, the Soldering station in the manual mode, you can manually enter the page, make the Soldering station manual operation.b, Automatic Soldering: If this button Green LED is on, the Soldering station in automatic mode, this mode does not execute a specific action, which enables the

24、 system to leave the manual mode and is initialized to prepare.c, Soldering Initialization: If this button Green LED is on, the Soldering station in the initialization mode. Make the system automatically run the motor home before the return back to the initial position and the parts of the work.d, S

25、oldering Stop: If this button Green LED is on, the Soldering station initialization is completed normally, the other if the system is in automatic operation, select this button to make the system is stopped.e, Soldering Pause: If this button Green LED is on, the Soldering station is in pause mode. I

26、f the system is in automatic operation, select this button allows the system to pause, and then select the button to run automatically when needed, the system restored automatically.f, Soldering start: If this button Green LED is on, the Soldering station in automatic mode. Soldering or soldering st

27、op pause mode, select this button enters the automatic operation.g，Soldering reset: The system failure alarm, in case of failure to eliminate the factors, select this button to reset the alarm.versiondateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-000

28、0-116版本/版次A/O工位名稱接線盒焊接、檢測工時（秒）NA人力NA型號焊檢一體機5.2.2 檢測系統(tǒng)模式以下簡單介紹觸摸屏上該系統(tǒng)下的各按鈕名稱和功能。注意：按鈕綠色指示燈點亮，說明系統(tǒng)處于該按鈕功能模式下。 a, 檢測手動：若本按鈕綠色指示燈點亮，說明檢測工位處于手動操作模式下，可以進入手動頁面，進行檢測工位的手動操作。b, 檢測自動：若本按鈕綠色指示燈點亮，說明檢測工位處于自動模式下，本模式不執(zhí)行具體動作，它使得系統(tǒng)離開手動模式，并為初始化做準備。c, 檢測初始化：若本按鈕綠色指示燈點亮，說明檢測工位處于初始化模式下。使系統(tǒng)進行自動運行前的馬達原點回歸及各部件的回初始位工作。d, 檢

29、測停止：若本按鈕綠色指示燈點亮，說明檢測工位初始化工作正常完成，另外若系統(tǒng)處于自動運行狀態(tài)下，選擇此按鈕可以使系統(tǒng)處于停止。e, 檢測暫停：若本按鈕綠色指示燈點亮，說明檢測工位處于暫停模式。若系統(tǒng)處于自動運行狀態(tài)下，選擇此按鈕可以使系統(tǒng)暫停，然后需要時再選擇自動運行按鈕，系統(tǒng)又恢復(fù)自動運行。f, 檢測啟動：若本按鈕綠色指示燈點亮，說明檢測工位處于自動運行模式。在檢測停止或者檢測暫停模式下，選擇此按鈕可以進入自動運行。g，檢測復(fù)位：如系統(tǒng)出現(xiàn)報警故障，在故障因素消除的情況下，選擇此按鈕可以復(fù)位報警。 版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation

30、 and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.2.2 Detection System ModelHere's an overvie

31、w of the buttons on the touch screen names and functions under the system. Note: Button green LED is lit, indicating that the system is in the button's function mode. a, Detection Manual: If this button is green LED is lit, indicating that the detection station is in manual mode, you can manuall

32、y enter the page, make inspection station manual operation.b, Automatic detection: If this button is green LED is lit, indicating that the detection station is in automatic mode, this mode does not execute a specific action, which enables the system to leave the manual mode and is initialized to pre

33、pare.c, Detection Initialization: If this button Green LED is on, the detection station in the initialization mode. Make the system automatically run the motor home before the return back to the initial position and the parts of the work.d, Stop detection: If this button Green LED is on, inspection

34、station initialization is completed normally, the other if the system is in automatic operation, select this button to make the system is stopped.e, Pause Detection: If this button is green LED is lit, indicating that the detection station is in pause mode. If the system is in automatic operation, s

35、elect this button allows the system to pause, and then select the button to run automatically when needed, the system restored automatically.f, Start Detection: If this button is green LED is lit, indicating that the detection station is in automatic mode. In the detection stop or pause detection mo

36、de, select this button enters the automatic operation.g，Detection reset: The system failure alarm, in case of failure to eliminate the factors, select this button to reset the alarm. versiondateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次

37、A/O工位名稱接線盒焊接、檢測工時（秒）NA人力NA型號焊檢一體機5.3 手動操作頁面焊接操作以下簡單介紹觸摸屏上焊接操作頁面各按鈕名稱和功能。 在焊接手動模式下，通過選擇觸摸屏下方的公共頁面的按鈕操作頁面，進入焊接工位的操作界面，如圖： 在馬達手動操作區(qū)域，點擊相應(yīng)的箭頭，即可操作馬達向相應(yīng)的方向運動，即伺服JOG功能。點擊原點回歸按鈕，即可驅(qū)動馬達回原點。例點擊X軸原點復(fù)歸按鈕，即可驅(qū)動X軸馬達原點回歸。在馬達運動過程中，如果點擊馬達停止按鈕，即可使馬達停止動作。在伺服跑位框圖區(qū)域，分別點擊焊點A、拍照點和除焊錫點按鈕，即可驅(qū)動伺服連續(xù)跑到相應(yīng)的點位然后停止運動。在交握信號區(qū)域，點擊相機拍

38、照和開始焊接按鈕，可以實現(xiàn)觸發(fā)相機拍照和焊機開始焊接操作。在氣缸動作區(qū)域，點擊氣缸動作按鈕，可以實現(xiàn)相應(yīng)氣缸動作。版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor

39、 forceNAmodelSoldering and inspection integrated machine5.3 Manual page Soldering operationHere's an overview on the touch screen Soldering operation button name and function of each page. Soldered manual mode, the buttons below the touch screen to select the operating page public page, enterSol

40、dering station operator interface, as shown: Manual operation of the motor area, click the appropriate arrow to operate the motor to the appropriate direction, the servo JOG function. Click the OPR button to drive the motor homing. Example Click on the X axis OPR button to drive the X-axis motor OPR

41、. Motor movement, if you click the button to stop the motor, the motor can be stopped. In the block diagram of the servo moves region, click on each pad A, in addition to photographing point and the solder point button, you can go to the corresponding continuous servo drive point and then stop movem

42、ent。In the handshake signal area, click the camera button to take pictures and start Soldering, can trigger your camera and start Soldering the Soldering operationIn the action area of the cylinder, the cylinder clicking the action button, you can achieve the corresponding cylinder movements.version

43、dateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次A/O工位名稱接線盒焊接及檢測工時（秒）NA人力NA型號焊檢一體機5.3 手動操作頁面檢測操作以下簡單介紹觸摸屏上檢測操作頁面各按鈕名稱和功能。 在檢測手動模式下，通過選擇觸摸屏下方的公共頁面的按鈕操作頁面和參數(shù)頁面，進入檢測工位的操作界面和參數(shù)頁面，如圖： 在下圖馬達手動區(qū)域，點擊相應(yīng)的按鈕，即可操作馬達向相應(yīng)的方向運動，即伺服JOG功能。點擊原點回歸按鈕，即可驅(qū)動馬達回原點

44、。例點擊X原點按鈕，即可驅(qū)動X軸馬達原點回歸。在馬達運動過程中，如果點擊馬達停止按鈕，即可使馬達停止動作。在上圖中左側(cè)伺服跑位框圖區(qū)域，分別點擊A、B、C、D測試點、拍照點按鈕，即可驅(qū)動伺服連續(xù)跑到相應(yīng)的點位然后停止運動。點擊相機拍照和電阻測試觸發(fā)按鈕，可以實現(xiàn)觸發(fā)相機拍照和電阻儀測量電阻操作。在氣缸動作區(qū)域，點擊氣缸動作按鈕，可以實現(xiàn)相應(yīng)氣缸動作。版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated

45、 MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.3 Manual page Detecting operationHere's an overview on the touch screen detection operation page names and functions of

46、 each button. In manual detection mode, the button operation parameter page and select the page below the touch screen of public page, enter the inspection station operator interface and parameters page, as shown: Next Tu Mada area manually, click the appropriate button to operate the motor to the a

47、ppropriate direction, the servo JOG function. Click the OPR button to drive the motor homing. Example X origin click button to drive the X-axis motor OPR. Motor movement, if you click the button to stop the motor, the motor can be stopped.In the figure above the left servo moves a block diagram of t

48、he area, click on each A, B, C, D test point, the button to take pictures, you can go to the corresponding continuous servo drive point and then stop. Click the camera to take pictures and resistance testing trigger button, your camera can trigger resistance and resistance measurement operation.Cyli

49、nder operation area, click on the action button cylinder, the cylinder can achieve the appropriate action.versiondateversiondateMade byChecked byApproved bysignature顧仁軍薛棟棟馬國忠date接線盒焊接檢測一體機操作維護作業(yè)指導(dǎo)書文件編號2-39-M-I-0000-116版本/版次A/O工位名稱接線盒焊接及檢測工時（秒）NA人力NA型號焊檢一體機5.4 初始化操作步驟以下簡單介紹觸摸屏上進行系統(tǒng)初始化的流程。5.4.1 焊接初始化在

50、系統(tǒng)上電情況下，即POWER ON綠色按鈕點亮?xí)r，分別按下以下按鈕：焊接手動焊接自動焊接初始化，此時焊接工位應(yīng)開始初始化動作，當焊接停止按鈕綠色指示燈點亮，即表示焊接工位初始化完成。5.4.2 檢測初始化在系統(tǒng)上電情況下，即POWER ON綠色按鈕點亮?xí)r，分別按下以下按鈕：檢測手動檢測自動檢測初始化，此時檢測工位應(yīng)開始初始化動作，當檢測停止按鈕綠色指示燈點亮，即表示焊接工位初始化完成。5.5 自動運行在初始化完成后，焊接工位應(yīng)處于焊接停止模式，此時按下焊接啟動按鈕，系統(tǒng)就進入焊接自動運行模式。同理，檢測工位初始化完成后，檢測工位應(yīng)處于檢測停止模式，此時按下檢測啟動按鈕，系統(tǒng)就進入檢測自動運行模

51、式。5.6 暫停操作在系統(tǒng)處于自動運行時，按下焊接暫?；驒z測暫停按鈕，就能實現(xiàn)暫時停止焊接自動或者檢測自動運行。然后按下焊接啟動或檢測啟動，就能恢復(fù)自動運行。版本日期更改內(nèi)容版本日期更改內(nèi)容制訂審核批準簽名顧仁軍薛棟棟馬國忠日期The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testin

52、gHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.4 Initialization ProcedureHere's an overview of the system initialization process on the touch screen.5.4.1 Soldering initializationIn the case of system power, the green POWER ON button is lit, the following buttons

53、 are pressed: Soldering manual Soldering automatic Soldering initialization, then the Soldering station should start initializing operation, when Soldering the stop button green LED is lit , it means that the Soldering station initialization is complete. Detection InitializationIn the case of system power, the POWER ON button is lit green, respectively, press the following buttons: detecting manual Detection automatically detect the initializa