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1、 高細(xì)風(fēng)選粉碎機 高細(xì)風(fēng)選粉碎機使用指南一、用途及適用范圍高細(xì)風(fēng)選粉碎機廣泛用于礦業(yè)、建材、化工、冶金、醫(yī)藥、飼料等行業(yè)??蓪Ψ浇馐自剖?、重晶石、長石、硅灰石、石膏、石灰石、滑石、麥飯石、高嶺土、膨潤土、陶土、氧化鐵紅、鈦白粉、酚醛樹脂、凸凹棒粘土、煤焦粉、煤、石英砂、錳礦石、銻礦石、氧化鋅、鋇鐵氧體、顏料、染料、骨粉、豆餅、漁粉、果殼、貝殼、中草藥等580余種非易燃、易爆物料進(jìn)行粉碎加工。粉碎物料硬度一般不大于莫氏硬度7級,濕度根據(jù)物料特性而定,一般不超過3-10%,成品細(xì)度30-325目。二、主要技術(shù)參數(shù)型 號技術(shù)參數(shù)400型700型最大進(jìn)料粒度(毫米)3030成品粒度(目)30-32
2、530-325產(chǎn)量(公斤/小時)100-800200-2500主軸轉(zhuǎn)速(轉(zhuǎn)/分)29002300外型尺寸(米)4.6×2×4.312×2.5×4.5設(shè)備重量(噸)1.53主機電機(千瓦)Y160L-2-18.5Y200L-2-37風(fēng)機電機(千瓦)Y112M-2-4Y132S-2-7.5注:技術(shù)數(shù)據(jù)如有變動,恕不另行通知。Note: Any Change of technical data will not inform additionally.三、結(jié)構(gòu)及工作原理本機主要由主機、風(fēng)機、分離器、集粉器、除塵器等部分組成,主機內(nèi)部分為粉碎室、塞檔室、風(fēng)機室三
3、部分。機器工作時,物料由進(jìn)料口投入粉碎室后,受高速旋轉(zhuǎn)的打板的沖擊和高氣流剪切將其粉碎,粉碎后的物料經(jīng)塞檔室分級進(jìn)入風(fēng)機室,由風(fēng)輪的吹送以及風(fēng)機的引力使物料進(jìn)入分離器,經(jīng)分離器再次分級處理,粗料由回料咀返回粉碎室進(jìn)行再次粉碎,成品料由引風(fēng)機引出進(jìn)入集粉器裝袋包裝,余風(fēng)由除塵散風(fēng)裝置排出。四、細(xì)度調(diào)節(jié)1.粗調(diào):機內(nèi)裝有塞檔,將塞檔架螺栓松開,調(diào)節(jié)塞檔板與機殼錐形面之間的間隙,間隙越大細(xì)度越低,間隙越小細(xì)度越高,但塞擋打板斜面與機殼錐形面之間的距離不應(yīng)小于3毫米。2.細(xì)調(diào):(1)調(diào)節(jié)風(fēng)帽高低:在分離器內(nèi),芯管上端裝有可升降風(fēng)帽,風(fēng)帽降低,細(xì)度升高,反之細(xì)度相應(yīng)下降。風(fēng)帽由風(fēng)帽支架支撐在芯管上,如果
4、您要求的細(xì)度較低可去掉風(fēng)帽試調(diào)。(2)風(fēng)量調(diào)節(jié):在引風(fēng)機進(jìn)風(fēng)立管下部裝有翻板調(diào)節(jié)器進(jìn)行風(fēng)量調(diào)節(jié),風(fēng)量小細(xì)度高,風(fēng)量大細(xì)度低,但應(yīng)注意風(fēng)量過小時容易從分離器回料咀向外噴料,請用戶適當(dāng)調(diào)整。(3)主機風(fēng)扇葉調(diào)整:如果風(fēng)量已調(diào)到最小,風(fēng)帽降到最低,細(xì)度仍達(dá)不到要求,這時可將主機風(fēng)扇葉減少,減少為3片或者2片,使主機送風(fēng)量減小,增加物料在機內(nèi)粉碎時間。3.通過以上調(diào)整,細(xì)度達(dá)到要求,即可連續(xù)生產(chǎn),如果更換物料,改變細(xì)度,應(yīng)再行調(diào)整。五、安裝安裝可參考基礎(chǔ)圖以及結(jié)構(gòu)示意圖(附后),用戶可以根據(jù)廠房情況適當(dāng)調(diào)整布局。六、使用及保養(yǎng)1.主機和風(fēng)機軸承每周加潔凈黃油一次。2.開機前須轉(zhuǎn)動主軸,檢查機內(nèi)有無異常
5、聲音,發(fā)現(xiàn)問題及時處理,以免損壞機件。3.進(jìn)料要求均勻,粒度可根據(jù)原料硬度適當(dāng)調(diào)整,較硬物料直徑在3厘米以下較為理想。4.嚴(yán)禁將金屬塊投入機內(nèi),以免打壞機件。5.400型布袋長度不少于2.5米,700型布袋長度不少于3米。使用中應(yīng)經(jīng)常抖動,使粉塵落入料倉,便于排風(fēng)。6.開關(guān)機順序:開機時,先開風(fēng)機,后開主機;停機時,先停主機,后停風(fēng)機。七、易損件明細(xì)表機 型名 稱數(shù) 量(件)材 質(zhì)400打 板6高錳鋼(ZGMn13)襯 板7耐磨鑄鐵(HT200)700打 板6高錳鋼(ZGMn13)襯 圈2高錳鋼(ZGMn13)注:技術(shù)數(shù)據(jù)如有變動,恕不另行通知。High Fine Air Separation
6、 PulverizerGXF-400 & GXF-700Operational ManualZhengzhou Great Wall Heavy Industry Machinery Co., Ltd.Add: Crossroad of JIANGSHAN Road and KAIYUAN Road towards West, Huiji District, Zhengzhou City, China.Post Code: 450044Tel:0086-371-63769782 Fax:0086-371-63769781CategoryI. Usage & Applicatio
7、nII. Main SpecificationIII. Construction & Working PrincipleIV. Output AdjustmentV. InstallationVI. Operation & MaintenanceVII. Wearing PartsI. Usage and ApplicationHigh Fine Air Separation Pulverizer is widely applying in various industries such as mining, construction materials, chemical i
8、ndustry, medicine, feedstuff etc. It can be used to have a comminuting process to several hundreds of non-flammable & non-explosive materials with Moths Hardness are below 7 and humidity is no more than 10%. The output size can be adjusted from 30 to 525 meshes.II. Main Specification Specificati
9、on GXF400 GXF700 Feeding Size (mm) 3030Final products (Mesh) 30-525 30-525 Capacity (kgs/h) 100-800200-2500Main Shift Speed(r/m)2900 2300 Overall Dimension (m) 4.6*2*4.3 12*2.5*4.5 Weight (ton) 1.5 3.0 Motor power(KW) Y160L-2-18.5 Y200L-2-37 Blower power(KW) Y112M-2-4 Y1322S-2-7.5 III. Construction
10、& Working PrincipleThis pulverizer is constituted with main machine, air blower, separator, powder collector, air filter and other parts; the main machine consists of crushing chamber, blocking chamber and fan chamber.When material is evenly fed into a crushing chamber, the main shaft rotates in
11、 high speed. The material will be comminuted with the aid of impact of main shaft cutter blade and casing interior lining panel and the shorn of high pressure airflow, after that, the material comminuted will via a chamber enter into a separator for re-grading treatment, the coarse material will ret
12、urn to the crushing chamber via a return nozzle for re-pulverization, while the finished material will enter into a powder collector via a draught fan for bagging and packing purpose, the rest airflow will be exhausted via a device which is used for dedust and exhaust.IV. Output Adjustment1. General
13、 AdjustmentLoose the screw bolts of blocking frame in the machine and regulate the gap between blocking panel and cone-shaped panel to get needful outlet size. Regulate the gap smaller to get fine outlet size and regulate it bigger to get coarse outlet size. Whatever, you should keep the gap no smal
14、ler than 3mm.2. Precise Adjustment1) Adjust hood height: The hood at the top of core pipe in the separator can be lifted up-and-down. Lower the hood to get fine outlet size and in other way to get coarse size. If you want to get finer outlet size, please try to remove the hood.2) Air Volume ControlA
15、ir volume can be controlled by adjusting the flap regulator at the bottom of inlet pipe of inducing fan. Adjust smaller volume to get fine size and in other way to get coarse size; please adjust the volume properly, or the materials separator will feed back and spray from the nozzle. 3) Adjust the n
16、umbers of fan blades of main machineIf the air volume has been regulated to the smallest and the hood has been down to the lowest, you can reduce the numbers of fan blades to be 3 or 2 to get super fine outlet size. 3. Do as above instructions to get needful outlet size and then keep continuous prod
17、ucing until you change the raw materials or adjust outlet size.V. InstallationInstall the system according to the foundation drawing, configuration drawing and local production environment.VI. Operation & Maintenance1. Grease bearings of main machine and air blower with clean lubricant once a we
18、ek;2. Before start operation, please check and run the main shaft to ensure no problems and no noise;3. Feed the machine evenly and feeding size can be adjusted according to the hardness of raw materials; for hard materials, please keep the feeding size no larger than 3cm; 4. Metal is strictly forbidden to be feed into the machi
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