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1、Small COMPRESSORCompressor refrigeration system is the core and heart of its decision to the refrigeration system capabilities and features. This paper not only energy efficient, noise and vibration and refrigeration agent analyzed small refrigeration compressor technical performance, Analysis also
2、have appeared in recent years, the new, special small compressor main feature for us small refrigeration compressor future development trend of laying a technological foundation.As we all know, the compressor refrigeration system is the core and heart. Compressor and decided that the cooling system
3、capacity and features. In a sense, the cooling system design and matching of the compressor is the ability demonstrated. Therefore, countries in the world are all in the refrigeration industry refrigeration compressor research invested a tremendous amount of energy, new research direction, and resea
4、rch results continue to emerge. Compressor technology and performance level with each passing day.1.A compressor Efficiency StudyCompressor refrigeration system is the core energy components, improve the efficiency of refrigeration systems of the most direct and effective means is to increase the ef
5、ficiency of the compressor, It will bring the energy consumption decreased significantly. Moreover, can only avoid the system take measures (such as simply increasing heat exchanger area, etc. caused by the consumption of materials increased. In recent years, as world energy shortage situation worse
6、ns day by day, more and more attention to various energy-saving work the energy efficiency of products made by the ever-increasing demands. Due to losses such as friction, leakage, harmful heat, the electrical loss, flow resistance, noise vibration of existence, Compressor work far below the actual
7、efficiency of theoretical efficiency. Therefore, from a theoretical point of view, any reduction in a loss of arbitrary measures toimprove the efficiency of the compressor. The objective facts have led to the energy saving compressor scope, direction, width, research topics and results varied.On the
8、 current international energy-efficient compressors research concentrated mainly in a few areas : research lubrication properties Compressor parts of the friction bearings to reduce friction characteristics of power, improve the efficiency of the compressor; reduce leakage losses to improve the effi
9、ciency of the compressor; using frequency modulation technology or refrigeration system through the effort with the user load to match the best energy saving In this regard the particular frequency technology has been relatively mature well known and not repeat them here. Valve Research is an old to
10、pic but it is also an eternal topic, Improvement of the valve designed to improve the efficiency of the compressor also Nagamochi endless harvest. Research in this area many times, from the valve material, sports law, optimizing the structure of the applicable theory, exhaustive testing methods. In
11、short, energy-saving compressors on the research in recent years has become one of the refrigeration industry first hot issues.In recent years, domestic refrigeration compressor industry to studyenergy-saving products are also giving great concern. Progress larger products mainly refrigerator compre
12、ssor industry. In China efficient refrigerators GEF projects to promote and support, both the enterprises for energy-efficient products is the understanding of the performance of refrigerator compressors have a qualitative leap. At present, domestic enterprises refrigerator compressor products of th
13、e highest energy efficiency has reached 1.95%. Refrigerator compressor domestic enterprises to take a lot of technical measures such as high efficiency motors or synchronous motor, concave valves, Plane thrust bearing, low viscosity lubricants, the new Getter muffler, reducing friction losses, and a
14、chieved great results. The main problem is the lack of domestic enterprises currently free technology, the technology has to imitate the line mainly, Most of the enterprises to build their own technology infrastructure alsounconscious, nor the interest, and this restricts the development of technolo
15、gical capacity.Relative to the refrigerator compressor industry, domestic energy-efficientair-conditioning compressor study it was not perturbed, Over the years the efficiency of the compressor is no substantive change, greater market demand makes most of the air-conditioning compressor enterprises
16、will concentrate on expanding production on. With the nation on the air conditioner energy efficiency standards set for the further improvement of China's air conditioner exports various perils of showing, domestic air-conditioning compressor of this short-sighted enterprises will be unable to a
17、dapt to the energy-saving development of the situation. Enterprise also on the follow-up is weak.2. Compressor noise and vibration studyCurrently, the noise has been regarded as one of the serious pollution. Household refrigeration equipment as the source of power and heart, refrigeration compressor
18、 noise, to be a measure of its performance as an important indicator. In fact, to a compressor speaking, Most of the noise is due to shell by some noise from the source excitation (such as springs, refrigerant pressure pulsation, exhaust pipe, lubricants etc. excited. But compressor noise sources an
19、d pathways complex and diverse, which gives the compressor noise silencer brought great difficulties.On the compressor noise, vibration and foreign scholars have conducted a large number of long-term research. Here in this regard to the main research results are summarized below :The main refrigerat
20、ion compressor noise Exaggerative inlet, exhaust radiation aerodynamic noise, mechanical moving parts of machinery noise and noise-driven motor three components :2.1 Aerodynamic noiseCompressor inlet airflow noise is due to the intake manifold pressure pulsation in the elections. Inlet-frequency noi
21、se and the intake manifold gas Lane same frequency pulsating with the speed of the compressor. Compressor exhaust noise is due to air in the exhaust pipe caused by fluctuating pressures. Exhaust noise than the inlet noise weak, so the compressor aerodynamic noise generally Inlet mainly noise2.2 Mech
22、anical NoiseCompressor mechanical noise, including members of the general impact and friction, the piston vibration, noise impact of the valve, These noise with randomness, was FFT.Computed.2.3Electromagnetic noiseCompressor electromagnetic noise is generated by the motor. Motor noise and aerodynami
23、c noise and mechanical noise is weaker compared. Noise source compressor inlet, exhaust, aerodynamic noise, the strongest, followed by mechanical noise and electromagnetic noise. Through in-depth studies, we can further that the main compressor noise from the vibration (from the Department of spring
24、, Refrigeration medium pressure pulsation and smoke exhaust pipe and lubricants have incentive to the ambient medium spread formation noise. On the effort to reduce compressor noise, much of the literature (abbreviated proposed a series of measures and the Noise and Vibration Reduction program : inc
25、rease rigid shell structure to improve the overall resonance frequency reduces vibration amplitude; curvature of the shell to avoid mutation, the surface, and the natural frequency is inversely proportional to the radius of curvature. shell shape it should be the smallest curvature radius; spring be
26、aring flags will be moved to higher rigid position; shell should be used as little as possible of the plane; bending stress and the stress coupling membrane (just on the surface will shell itself is fairly rigid. Therefore compressor shell to be used as little as possible planar structure; avoid the
27、 exhaust pipe and condenser incentive, optimizing exhaust flow pulsation, Exhaust pipe used in the introduction of additional volume to the elimination of pressure fluctuation spectrum of high-order harmonics; non-symmetric shell shape; Symmetrical three-dimensional structure means that the axis, al
28、ong the main axis biggest stress of least resistance. Therefore it is asymmetrical shell structure means that the compressor can be greatly reduced along the axis direction of a force while the probability; set inlet, exhaust muffler, the closed Compressor Muffler generally muffler. It uses Cross Se
29、ction, resonant cavity caused acoustic impedance changes in reflectivity or sound energy consumption. or use acoustic-acoustic send phase difference of 180 degrees to offset the muffler of noise. Shell compressor in the lateral closed Unicom a Helmholtz resonator, namely : Helmholtz resonator from t
30、he chamber through the neck hole and shell compressor connected into the internal cavity, to reduce compressor cavity stimulated acoustic modal amplitude. The results showed : resonator resonance frequency modulation of the actual compressor cavity stimulated the greatest vibration modes, will be su
31、bstantially reduced resonance peak response spectrum and lead to significant change. However, it will affect the appearance andthe compressor refrigerator settings, the research results are not yet applied to products.Lubricants and residual volume-coil motor windings will lead to the same types of
32、bulk compressor levels between different (from levels average. By changing the shell external support to increase torsional stiffness and reduce vibration surface; Noise study the complex requirements of researchers has strong theory, the enterprise has good skills base and the need for greater inve
33、stment and a longer timeframe. This is domestic enterprises compressor one of the weak links, which is now basically in the qualitative phase of experimental research, Along with a great chance and randomness.3. new refrigerants ApplicationBased on the new environmental requirements of refrigerant c
34、ompressor refrigeration industry is a hot issue. As for the refrigerator product R22 refrigerant substitutes the end of the work, new refrigerant compressor in the past few years mainly concentrated in the air conditioning industry. Apart from the now relatively mature R410A, R407C the study, The la
35、rgest is the hot issue of CO2 compressor. This is the only issue for a briefing.CO2 currently on the research and application of concentrated mainly in three aspects : one is the most urgent need of alternative refrigerants applications, such as automotive air conditioning, as refrigerant emissions,
36、 environmental harm, must be adopted as soon as possible without endangering the environment refrigerants; the other is to consider the characteristics of CO2 cycle, the most favorable to the use of this cycle of occasions, If heat pump water heater is to supercritical CO2 in hot conditions decentra
37、lization there is a significant temperature slip will help heat Water heated to a higher temperature characteristics of the focus of public attention; another one is CO2 into account the nature of heat transfer properties and characteristics of using CO2 as a refrigerant, taking into account CO2 goo
38、d cold flow properties andheat transfer characteristics, use it as a cascade refrigeration cycle cryogenic stage refrigerants.Compressor transcritical carbon dioxide as an air conditioning system efficiency and reliability of the most affected parts, It should be fully integrated supercritical carbo
39、n dioxide cycle specific characteristics of a new design. Like ammonia and CO2, the adiabatic exponent K value higher, up 1.30, it may result in the compressor discharge temperature high, However, as the needs of CO2 compressor pressure ratio small, there is no need for cooling the compressor itself
40、. Adiabatic index is high pressure over the small, I can reduce the gap compressor further expansion of the volume losses to the higher volume efficiency compressors. After experimental and theoretical research, Jurgen Horst SUB and found Kruse, reciprocating compressor is a good film sliding seal a
41、s the preferred CO2 system. 8:3 its carbon dioxide compressor exhaust valve for improved Exhaust improved compressor efficiency of carbon dioxide increased by 7%.As the carbon dioxide pressure is far greater than the traditional critical circulatory pressure, compressor shaft seal design requirement
42、s than the original compressor is much higher, compressor shaft seal leakage over a period of time is still hampered Actually, the main reason.Danfoss, Denso, ZEXEL such as carbon dioxide compressor has entered the stage of small batch production.The IEA in March 1999, the Joint Japan, Norway, Swede
43、n, Britain and the United States to activate the "Selected Issue on CO2 as working fluid Compression Systems in the "three-year project.Beginning in 1994, BMW, DAIMLERBENZ VOL O, Germany's Volkswagen and Danfoss. Péchiney and other European companies launched the famous "RACE
44、"to the joint project, the Joint European well-known universities, automotive air conditioning manufacturers and other developed CO2 automotive air-conditioning system. Subregion Motor Company has production equipment CO2 carair-conditioning systems of cars, Germany KONVECTA production to the q
45、uality of CO2 in the air-conditioned Buses run from 1996 to date. DANFOSS, the Obrist Austria, the United Kingdom have developed a carbon dioxide compressor motor. Japan DENSO, ZEXEL CO2 compressor has entered the stage of mass production.With major manufacturers inputs, the type of CO2 compressor w
46、ith ordinary motor compressor trend line major swing to determine the displacement swashplate, scroll and the main variable displacement.4. New principle of refrigeration compressorsIn recent years, the new structure and working principle of refrigeration compressor made a more progress, mainly line
47、ar compressor, Elliptic compressors, compressor rotor Swing, spiral vane compressor, in the past, the author has been described in the article, here will not repeat it.Linear compressor which is the domestic refrigerator compressor industry the focus of attention. In 2004 the International Compresso
48、r Engineering Conference has five linear compressor on the article. LG and researchers still Sunpower two main companies. The past two years, several domestic enterprises in the refrigerator compressor to the development of the linear compressor, However, enterprises have the technical foundation fo
49、r the domestic financial strength and the limitations of scientific research institutions, believe in a short period of time can not enter the stage of industrialization.5 the classification of the refrigeration compressor5.1 reciprocating compressorReciprocating compressor is a kind of traditional
50、refrigeration compressor, the biggest characteristic is to achieve the capacity and pressure than any of the design. Although it is widely applied, but the market share is gradually reduced.So far, the fridge (including small freezing and cold storage device host compound compressor is ever to give
51、priority to. Through the optimal design of valve structure, friction pair, reciprocating refrigerator compressor refrigeration coefficient of power refrigerating capacity (units by 1.0 (w/w of the early ninety s to today's 1.8 or so; In addition to the energy saving technology progress, and envi
52、ronmental protection is closely related to the refrigerant alternative technology has also made gratifying progress, refrigerator system in our country has a large number of using R600 hydrocarbons, such as small refrigeration device is also used the new working substance such as everything. To furt
53、her improve the efficiency of the reciprocating compressor refrigerator, to reduce the system noise is still the development direction of it.5.2 linear compressorStill make reciprocating linear compressor, due to the linear motion of the motor can be directly drives the piston reciprocating motion,
54、so as to avoid the complexity of the crank connecting rod mechanism and the resulting mechanical power consumption. Linear compressor assembly as the refrigerator system has appeared, the refrigeration coefficient of linear refrigerator compressor has more than 2.0 (w/w, market prospects look good.
55、The main problem is the design of the compressor oil system and the effective control of linear motor displacement limit point and the corresponding anti-collision cylinder technology.5.3 the swash plate compressorSwash plate compressor is also a kind of variant structure of reciprocating compressor
56、, is mainly used in automotive air conditioning system at present. After decades of development, the swash plate compressor has become a very mature model, in possession of more than 70 of the automotive air conditioning compressor market. In spite of this, because it still belongs to the series of
57、reciprocating structure, so in thecar air conditioning system can effect comparing (refrigeration coefficient and only around 1.5, weight and volume is big, big. Because of the mature of swashplate automobile air conditioning compressor technology, combined with technology, further improvement in th
58、e foreseeable future, will continue to maintain a certain market share, but in a certain displacement range by substituting is inevitable.5.4 rotor compressorRotor compressor in the 1970 s by the attention of domestic, it represents the structure including the rolling piston type, sliding-vane, etc.
59、 On the rolling piston type is widely used in household air conditioner at present, there are also some applications on the refrigerator. This kind of compressor don't need air suction valve, make it suitable for variable speed operation, which can improve system performance by frequency conversion control. In order to ensure high power (3 p of the motor output power in the performance of the rolling piston compressor, the domestic research and development and the end of last century, double rotor rolling piston
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