價(jià)值流圖常用符號(hào)及案例課件

價(jià)值流圖的常用符號(hào)

及繪制案例價(jià)值流圖的常用符號(hào)

及繪制案例1完整價(jià)值流供應(yīng)商工廠/服務(wù)維修站客戶價(jià)值流是指從原材料轉(zhuǎn)變?yōu)楫a(chǎn)品，并給它賦予價(jià)值的全過程包含增值的和非增值的活動(dòng)價(jià)值流完整價(jià)值流供應(yīng)商價(jià)值流是指從原材料轉(zhuǎn)變?yōu)楫a(chǎn)品，并給它賦予價(jià)值2價(jià)值流程圖：用一些簡(jiǎn)單的符號(hào)和流線從頭到尾描述每一個(gè)工序狀態(tài)、工序間的物流、信息流和價(jià)值流的當(dāng)前狀態(tài)，找出需要改善的地方，再描繪出一個(gè)未來狀態(tài)圖，以顯示價(jià)值流改善的方向和結(jié)果。價(jià)值流程圖的四要素： 物流

信息流

過程流

時(shí)間價(jià)值流程圖：用一些簡(jiǎn)單的符號(hào)和流線從頭到尾描述每一個(gè)工序狀態(tài)3EV電梯過程Blue物流BlackDotted信息流Black

過程流操作工檢查Tel電話手動(dòng)傳輸電腦客戶文檔多文檔判斷技術(shù)運(yùn)用供應(yīng)商叉車超市庫(kù)存收條物料車卡車數(shù)據(jù)盒W/TP/TQuality拉動(dòng)InBox(Queue)IN推動(dòng)生產(chǎn)IterationsABCD均衡化生產(chǎn)Changeover改善亮點(diǎn)FIFO先進(jìn)先出看板進(jìn)/出貨電子信息EV電梯過程BlueBlackDottedBlack操作4客戶客戶5客戶Forecast3-moFirmBi-weekly所在工廠客戶Forecast3-mo所在工廠6Forecast3-moFirmBi-weeklyForecastFirmOrder客戶供應(yīng)商Supplier所在工廠Forecast3-moForecast客戶供應(yīng)商所在工廠7供應(yīng)商SupplierForecast3-moFirmBi-weeklyForecastFirmOrderWarehouse倉(cāng)庫(kù)客戶所在工廠供應(yīng)商Forecast3-moForecastWareho8KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi9KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi10KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%OnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi11KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachining

WeldingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi12KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi13KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi14KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)Shiiping所在工廠KITTINGForecast3-moForecastKi15KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)Shiiping所在工廠KITTINGForecast3-moForecastKi16KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydaily所在工廠KITTINGForecast3-moForecastKi17KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydaily所在工廠KITTINGForecast3-moForecastKi18KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailySchedule所在工廠KITTINGForecast3-moForecastKi19KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlan所在工廠KITTINGForecast3-moForecastKi20KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers所在工廠KITTINGForecast3-moForecastKi21KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers所在工廠KITTINGForecast3-moForecastKi22KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelersPackingShiiping所在工廠KITTINGForecast3-moForecastKi23KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelersPackingShiiping所在工廠KITTINGForecast3-moForecastKi24KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers8h**2h***4h8h8h8h9h0.2h0.5h0.5h0.5h2h0.6h1hPackingShiiping所在工廠KITTINGForecast3-moForecastKi25KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers8h**2h***4h8h8h8h9h0.2h0.5h0.5h0.5h2h0.6h1hWaitingTime:47hProcessTime:5.3hPackingShiiping所在工廠KITTINGForecast3-moForecastKi26KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers8h**2h***4h8h8h8h9h0.2h0.5h0.5h0.5h2h0.6h1hWaitingTime:47hProcessTime:5.3hPackingShiipingBatchBatchBatchBatchBatchTooMuchVariationTooMuchVariationTooMuchInventoryTooMuchVariationLongSetUpsLongSetUps3%ValueAddedTime價(jià)值增加…97%Waste浪費(fèi)所在工廠KITTINGForecast3-moForecastKi27明白現(xiàn)實(shí)狀況-看全局顯示非價(jià)值增加與價(jià)值增加活動(dòng)的比例暴露出浪費(fèi)源顯示流程之間的聯(lián)系鑒定浪費(fèi)，為改善提供準(zhǔn)確的基礎(chǔ)信息建立Lean執(zhí)行計(jì)劃的藍(lán)圖價(jià)值流圖的作用明白現(xiàn)實(shí)狀況-看全局建立Lean執(zhí)行計(jì)劃的藍(lán)圖價(jià)值流圖的28價(jià)值流圖的常用符號(hào)

及繪制案例價(jià)值流圖的常用符號(hào)

及繪制案例29完整價(jià)值流供應(yīng)商工廠/服務(wù)維修站客戶價(jià)值流是指從原材料轉(zhuǎn)變?yōu)楫a(chǎn)品，并給它賦予價(jià)值的全過程包含增值的和非增值的活動(dòng)價(jià)值流完整價(jià)值流供應(yīng)商價(jià)值流是指從原材料轉(zhuǎn)變?yōu)楫a(chǎn)品，并給它賦予價(jià)值30價(jià)值流程圖：用一些簡(jiǎn)單的符號(hào)和流線從頭到尾描述每一個(gè)工序狀態(tài)、工序間的物流、信息流和價(jià)值流的當(dāng)前狀態(tài)，找出需要改善的地方，再描繪出一個(gè)未來狀態(tài)圖，以顯示價(jià)值流改善的方向和結(jié)果。價(jià)值流程圖的四要素： 物流

信息流

過程流

時(shí)間價(jià)值流程圖：用一些簡(jiǎn)單的符號(hào)和流線從頭到尾描述每一個(gè)工序狀態(tài)31EV電梯過程Blue物流BlackDotted信息流Black

過程流操作工檢查Tel電話手動(dòng)傳輸電腦客戶文檔多文檔判斷技術(shù)運(yùn)用供應(yīng)商叉車超市庫(kù)存收條物料車卡車數(shù)據(jù)盒W/TP/TQuality拉動(dòng)InBox(Queue)IN推動(dòng)生產(chǎn)IterationsABCD均衡化生產(chǎn)Changeover改善亮點(diǎn)FIFO先進(jìn)先出看板進(jìn)/出貨電子信息EV電梯過程BlueBlackDottedBlack操作32客戶客戶33客戶Forecast3-moFirmBi-weekly所在工廠客戶Forecast3-mo所在工廠34Forecast3-moFirmBi-weeklyForecastFirmOrder客戶供應(yīng)商Supplier所在工廠Forecast3-moForecast客戶供應(yīng)商所在工廠35供應(yīng)商SupplierForecast3-moFirmBi-weeklyForecastFirmOrderWarehouse倉(cāng)庫(kù)客戶所在工廠供應(yīng)商Forecast3-moForecastWareho36KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi37KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi38KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%OnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi39KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachining

WeldingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi40KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi41KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)所在工廠KITTINGForecast3-moForecastKi42KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)Shiiping所在工廠KITTINGForecast3-moForecastKi43KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)Shiiping所在工廠KITTINGForecast3-moForecastKi44KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydaily所在工廠KITTINGForecast3-moForecastKi45KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydaily所在工廠KITTINGForecast3-moForecastKi46KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailySchedule所在工廠KITTINGForecast3-moForecastKi47KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlan所在工廠KITTINGForecast3-moForecastKi48KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers所在工廠KITTINGForecast3-moForecastKi49KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningWeldingAssemblyPackingOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)ShiipingPickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers所在工廠KITTINGForecast3-moForecastKi50KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelersPackingShiiping所在工廠KITTINGForecast3-moForecastKi51KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelersPackingShiiping所在工廠KITTINGForecast3-moForecastKi52KITTINGForecast3-moFirmBi-weeklyForecastFirmOrderKittingRacksCONVERSIONMachiningYield=99.%Yield=98.6%WeldingYield=73.2%AssemblyOnDemand客戶供應(yīng)商SupplierWarehouse倉(cāng)庫(kù)PickList36hrsLoadingPlanweeklydailyDailyScheduleDailySchedulePackPlanDailyTravelers8h**2h***4h8h8h8h9h0.2h0.5h0.5h0.5h2h0