Vectolub MQL applications微量潤滑系統(tǒng)-ch

Vectolubapplications

Vectolub微量潤滑系統(tǒng)的應(yīng)用

Summary

概述1)Applications:應(yīng)用-Vectolub–lubricationonstampingpress沖壓-Externallubricationonamillingmachine銑床外置式潤滑-OnboardVectolubunit–aeronauticindustry

航空工業(yè)機(jī)身Vectolub裝置2)Workingprinciple工作原理3)Vectolub?:thenewrange新應(yīng)用范圍1

Applications應(yīng)用

12/18/2023?SKFSlide4WillyVogelAG1

Vectolub:lubricationon

stampingpress

Vectolub沖壓應(yīng)用

12/18/2023?SKFSlide5WillyVogelAGStampingpresslubrication

沖壓潤滑

材料寬度：50－400mm可用潤滑帶材的兩面5個上噴嘴5個下噴嘴

根據(jù)沖壓機(jī)的沖壓次數(shù)PLC可以自動控制微量泵的脈沖動作。

SpecialVectolubVE4unit專用的VectolubVE4單元微量泵每次0.03ml根據(jù)帶材寬度手動開關(guān)可以控制單個噴嘴Advantages優(yōu)勢-Nomist無油霧-Veryeasytosettheunitaccordingtothespeedofthepressandthemetalsheetwidth根據(jù)帶材寬度和沖壓速度很容易設(shè)置-Lowlubricantconsumption潤滑劑消耗非常少-Volumetricmeteringindependentfromtheoilviscosity依據(jù)粘度獨(dú)立計(jì)量Customers

客戶群

-Carindustry汽車工業(yè)-Suppliersofthecarindustry汽車零部件供應(yīng)商-Cansmanufacturers罐頭生產(chǎn)廠-Electriccomponentsmanufacturers電子接插件制造商Example:wedelivered3unitstoLegrand-SchneiderElectricwithamarketpotentialof50furtherunits(unitsalesprice:5000€)案例：我們供應(yīng)3套給Legrand羅格朗，施奈德電氣有潛在的50套。

-InFrance30to40%oftheVectolubunitshavebeensoldforapplicationsonpresses,(200units/year).在法國約有30－40％Vectlub用于沖壓（200套/年）-Therearesurelydifferentapplicationsinyourowncountry.

在每個國家有類似的應(yīng)用Stampingpresslubrication沖壓設(shè)備潤滑VectolubsystemVectlub潤滑系統(tǒng)

Andalsofor:Chainlubrication用于鏈條潤滑Assemblylubricationwithoil需要油油的組裝Stamping,formingetc…沖壓，成型

Externallubricationonamillingmachine銑床外置潤滑

12/18/2023?SKFSlide12WillyVogelAGExampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機(jī)制造工業(yè)上銑床上外部潤滑案例Machiningofaluminumworkpiecesonathreespindlemillingmachinewithcutterof8mmto200mmdiameter.使用直徑8－200mm的銑刀三軸銑床加工鋁合金部件Lubricant:biodegradableoil38mm2/sec潤滑劑：38mm2/sec生物降解油帶噴嘴的圓形支架Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機(jī)制造工業(yè)上銑床上外部潤滑案例1個用來吹走切屑的噴嘴－7公斤4個120度的扇型噴油嘴NozzleAC4071C.dwfExampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機(jī)制造工業(yè)上銑床上外部潤滑案例Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機(jī)制造工業(yè)上銑床上外部潤滑案例Cutter,200mmdiameter.200mm銑刀Everynozzleisworking,butonlyoneatonce.每個噴嘴輪流工作Cycleexample:循環(huán)舉例：Nozzle1oiling0.3sec=30mm3Nozzle2oiling0.3sec=30mm3Nozzle3oiling0.3sec=30mm3Nozzle4oiling0.3sec=30mm3Nozzleblowing1secNozzle1oiling0.3sec=30mm3Etc.Cutter,8mmdiameter.8mm銑刀Onlyonenozzleisworking.只有1個噴嘴工作Cycleexample:循環(huán)舉例Nozzle1oiling1.2sec=120mm3Nozzleblowing0.2secNozzle1oiling1.2sec=120mm3Etc.4套4連裝的微量泵Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機(jī)制造工業(yè)上銑床上外部潤滑案例16個時間可調(diào)節(jié)的氣動脈沖閥Vectolubunitfor4spindles

4個主軸的Vectolub系統(tǒng)Advantages優(yōu)勢-Efficientsolutionformachines,onwhichitisnotpossibletohaveaninternalMQLsystem.在內(nèi)潤滑MQL系統(tǒng)不允許的情況下提供了機(jī)床的有效解決方案-Itispossibletolubricatecutterswithdifferentsizeswithoutchangingthepositionofthenozzles.可以潤滑噴嘴位置無需變化的不同尺寸的刀具Lowlubricantconsumption.Onlyonenozzleisworkingeverytime.

潤滑劑消耗量非常少。同一時間僅一個噴嘴工作。Chipsareblastoutofthemachiningareawithairunderpressure(7bar).切屑由1個7公斤的空氣噴嘴吹處切削區(qū)域Wehavesold8systemstoEADSFranceandDassaultAviation:有8套系統(tǒng)供給法國歐洲航宇集團(tuán)和Dassault航空公司

Potentialmarket:aircraftbuildingindustry潛在市場：飛機(jī)制造工業(yè)Exampleofexternallubricationonamillingmachineusedintheaircraftbuildingindustry飛機(jī)制造工業(yè)上銑床上外部潤滑案例

OnboardVectolubunit–Aeronauticindustry

航空工業(yè)機(jī)身Vectolub系統(tǒng)2023/12/18?SKFSlide20WillyVogelAG1OnboardVectolubunitVectolub

系統(tǒng)機(jī)身上應(yīng)用空中客車Descriptionofthedrillingoperation

鉆孔作業(yè)描述Oneachoperationtheoperatorputsthedrillingmachineonagridwithdrillbushes.在鉆孔時操作員將鉆機(jī)放置在格子形的鉆架上。Oneachoperationcorrespondsadiameterofdrilling.每次對應(yīng)一個孔徑Thethicknessofthematerialgoesfrom10mmto70mm.Itis“sandwich”materialcomposedbycarbonfibres,aluminium,titanium…材料為厚度從10到70mm碳纖維、鋁合金、鈦的復(fù)合材料Thediametersizesforthedrillinggofrom?4,17mmto?15,9mm.鉆孔直徑從?4,17mm至?15,9mmWhyusingmicrolubricationwiththis

process?為何此工藝需要微量潤滑？Tohaveacleanareafortheoperator,操作員工作區(qū)域干凈Tokeepthesyntheticfilmbetweenthe2surfacesofthewingunpolluted,保持機(jī)翼2層間不受污染-Tolongertoollife,延長刀具壽命Tohavegoodefficiencyofthedrillingmachine.提高鉆孔機(jī)工作效率TheportabletoolwithaVogelMQLunit

帶VogelMQL裝置的便攜工具M(jìn)QL單元鉆孔機(jī)MQLunit:details

MQL單元配置氣量調(diào)節(jié)微量泵氣動脈沖閥油箱鉆孔計(jì)數(shù)器Technicaldata技術(shù)參數(shù)-Oilflowcanbesetfrom5mm3/pulseto30mm3/impulsewithdifferentmeteringrings油量可由不同的計(jì)量環(huán)調(diào)節(jié)從0.005-0.03ml-Maximumfrequency:3pulses/second頻率最快：3次/秒-Airflowcanbesetwithseveralmeteringhole(?0.8,?1.4,?2)

空氣噴嘴有幾種不同的孔徑-Reservoircapacity:55cm3油箱容積：55ml-Maximumpressureforoilrefilling:0.2bar最大油壓：0.2公斤-Weight:重量650g,size尺寸:160x70x50mmDrillinginaeronauticsector

航空部門鉆孔-Actuallywehavesold1480unitstoAirbusFrance(sellingunitprice~750€)

我們實(shí)際供應(yīng)給空中客車1480套-Potentialmarket:1200units

潛在市場：1200套（或更多）-Otherpotentialmarkets:其他潛在市場

EADS-DASAinGermany歐洲航宇德國公司

AirbusEngland空客英國公司

AirbusSpain空客西班牙公司

BoeingUSA美國波音

Vectolub:workingprinciple

Vectolub系統(tǒng)工作原理12/18/2023?SKFSlide28WillyVogelAG2Vectolubsystem

Vectolub系統(tǒng)氣動閥推動微量泵從油箱經(jīng)過同軸管路輸送潤滑劑到噴嘴低壓空氣從微量泵送來的定量潤滑劑Thelow-pressurecarrierairconductedthroughthetubeisswirledinthenozzle.低壓空氣通過管路在噴嘴內(nèi)形成渦流。Asaresult,themeteredquantityofoilisbrokendownintomicrodropletsthatthenmaketheirwaywiththecarrierairtothelubricationpointwithoutforminganymist.被計(jì)量的潤滑劑被打成微粒噴到潤滑點(diǎn)，但是沒有油霧。Vectolubsystem

Vectolub系統(tǒng)VectolubonmodularconceptAvailablesinceSeptember2005從2005年9月起Vectolub可以模塊化供應(yīng)Vectolubsystem

Vectolub系統(tǒng)各種噴嘴：Vectolubsystem

Vectolub系統(tǒng)噴嘴Vectolubsystem

Vectolub系統(tǒng)圓形噴嘴標(biāo)準(zhǔn)圓形噴嘴側(cè)面圓形噴嘴噴嘴Vectolubsystem

Vectolub系統(tǒng)應(yīng)用領(lǐng)域：鋼帶沖壓潤滑，鋁錠儲存前噴油寬范圍噴嘴Thenozzles:噴嘴Vectolubsystem

Vectolub系統(tǒng)Annularjetnozzle環(huán)形噴嘴Fieldofapplication:應(yīng)用領(lǐng)域Insidecylinderoilcoating活塞缸噴油e.g:lubricationofautomotivespartsbeforeassembling

汽車零部件組裝前潤滑-pumpforcoolingsystem冷卻系統(tǒng)泵-Motorpistons發(fā)動機(jī)活塞

Vectolub?:thenewrange

Vectolub新產(chǎn)品系列12/18/2023?SKFSlide36WillyVogelAG3Vectolub?applicationfields

Vectolub應(yīng)用領(lǐng)域Theexternalminimalquantitylubricationistheappropriatesolutionformanyindustrialapplications外部微量潤滑提供了許多行業(yè)的潤滑解決方案。Sawing,drilling,tapping,milling,barturningdrawing,cutting,punching,stamping…鋸切、鉆孔、攻絲、銑削、車削、切斷、沖孔、沖壓Motoroiling,componentsassembling,lubricationofconveyorchain…發(fā)動機(jī)噴油、部件組裝，傳送帶Lubricationofconveyorchain,ofconditioninglines傳送鏈條鏈條潤滑Drilling,assembling鉆孔，裝配Lubricationofcuttingtools,offoldingmachine切割工具，折疊設(shè)備Lubricationofconveyorchain輸送帶鏈條潤滑Vectolub?applicationfields

Vectolub應(yīng)用領(lǐng)域ThereisawiderangeofapplicationfieldsfortheVectolub?systems:Vectolub系統(tǒng)廣泛的應(yīng)用領(lǐng)域：Anewgeneration

新一代產(chǎn)品ThenewVectolub?range,withtheVTECandVE1Bunits,aimstoreplacethepreviousgenerationofVectolub?unitsVE1toVE4.新的Vogel產(chǎn)品，VTEC和VE1B單元，用來替換先前的VE1到VE4單元。VTECunits

VTEC單元Amodularlubricationunit模塊化潤滑單元EveryVTECunitismadeofdifferentseveraldifferentmodules(upto8modulesforoneunit).每個VTEC單元由幾個不同的模塊組成（最多8個）Thesemodulesaredifferentfromeachotherintheir:各個模塊各有不同?controlmode控制模塊?monitoringmode監(jiān)控模塊?modelofmicropump微量泵模塊Thismodularityoffersarichvarietyofversions.各個模塊提供各種豐富的功能Furthermoreasthemodulesarepreassembled,wecananswerveryquicklytotherequestofourclients.模塊預(yù)裝，我們能夠很快的響應(yīng)客戶的要求。ThedeliverytimeofaVTECunitisthereforenotablyreduced.VTEC單元的交貨時間顯著減少了。?MQLsystemwithupto8outlets.最多8個出口的微量潤滑系統(tǒng)?Fullmodularsystem.Itfitsperfectlytotheapplicationoftheclient.模塊化系統(tǒng)，能很好地滿足客戶地應(yīng)用需求。?Retrofitsystem.Itispossibletoremoveortoaddatanytimeamoduletothesystem.系統(tǒng)更新，隨時隨地可以添加和減少模塊。?Multipurposesystem.Asinglesystemcanlubricatedifferentindependentapplications.多用途系統(tǒng)，一個單獨(dú)系統(tǒng)可以潤滑獨(dú)立的不同應(yīng)用。?Reliablesystem.Everyoutletcanbeindependentlycontrolledandmonitored.可靠的系統(tǒng)。每個出口可以獨(dú)立控制和監(jiān)控。VTECunits

VTEC單元VTECunits

VTEC單元1－8個潤滑點(diǎn)整個模塊系統(tǒng)壓力開關(guān)氣壓監(jiān)控氣動脈沖閥推動微量泵總氣電磁閥旋鈕調(diào)節(jié)微量泵微量泵的動作由電磁閥驅(qū)動輸送氣量每個出口調(diào)節(jié)輸送氣壓可以目測到每個模塊可以獨(dú)立控制監(jiān)控帶快速接頭的同軸管路出口微量泵調(diào)節(jié)圈VE1Bunits

VE1B單元?MQLsystemwithupto4outlets.多至4出口的微量潤滑系統(tǒng)?EconomicalMQLsystem.經(jīng)濟(jì)的微量潤滑系統(tǒng)?Compactsystemrequiringfewspace.Itcanbeinstalledclosertotheapplication.僅需很小空間的緊湊系統(tǒng)，可以安裝在應(yīng)用點(diǎn)附近。?Userfriendlysystem.Onlyonecontrolsettingforallmicropumps.

具親和力的系統(tǒng)，一步設(shè)定可以控制所有微量泵。?Thissystemcanbesoldinkits.此系統(tǒng)能夠整套供應(yīng)。VE1Bunits

VE1B單元

1－4個潤滑點(diǎn)很小空間的緊湊系統(tǒng)可帶或不帶油箱0.3升油箱氣動脈沖閥驅(qū)動微量泵旋鈕調(diào)節(jié)微量泵每個出口出氣量的調(diào)節(jié)閥電磁閥驅(qū)動微量泵獨(dú)立油箱的進(jìn)油口計(jì)量圈調(diào)節(jié)微量泵Accessories

配件WiththenewVectolub?units,wealsoofferacompleterangeofaccessories,whichmakespossibletoinstallacompleteMQLinstallation.VectLubb系統(tǒng)，我們提供各種附件以解決整套微量潤滑的解決方案。?Lubricantreservoirswithcapacitiesfrom1to10liters,withpossibilityofmin.levelswitch油箱1－10升，可選低液位開關(guān)?Projectionunitswithorwithoutprojectiontube(articulatedplasticorbendablecoppertube)噴嘴有和沒帶噴管（塑料萬向節(jié)和可彎曲銅管）?Nozzleswithdifferentjet:circularjet,finecircularjet,widejet,annularjetandnozzlesforspecialapplications噴嘴類型各不相同：圓形，寬幅，環(huán)形等用于特殊應(yīng)用的噴嘴。?Coaxiallines,1to5m,polyamideorreinforcedlines

同軸管路，1－5米塑料管和增強(qiáng)管。Documentation

資料Acompletedocumentationavailableindifferentlanguages*完整的各種語言資料?Vectolub?,VTECunit–No.1-4401?AccessoriesVectolub?-No.1-4402?Vectolub?,VE1Bunit–No.1-4403?VTECoperatinginstructions–No.951-130-440?VE1Boperatinginstructions–No.951-130-441?CD-romVTEC–No.T09-05/01*)DocumentationavailableinFrench,EnglishandGerman資料有法語、英語、德語三種。VTECdemonstrationKit

VTEC演示套件WiththedemonstrationkitVTEC,whichisveryeasytocarry,youcanpresenttheVectolub?technologydirectlyattheclient’splace.VTEC演示套裝，非常容易攜帶，在客戶工廠可以直接展示Vectolub技術(shù)。Thekitconsistsin:套裝包括：?AVTECunit,twooutletswithpneumaticpulse