工業(yè)工程 精益生產(chǎn)外文翻譯

LiteraturereviewofJITKANBANsystemAbstractInthispaper,JIT(JustInTime)KANBANliteraturesurveywascarriedoutandpresented、TheintroductorysectiondealswiththephilosophyofJIT,andtheconceptinvolvedinthepushandpullsystem、Theblockingmechanismsinthekanbansystemarealsodiscussedelaborately、Besidesthesesections,theimportanceofmeasureofperformance(MOP)andtheapplicationofthesamewithrespecttoJITKANBANarepresented、TherecenttrendsintheJITKANBANarediscussedundertheheading“Specialcases”、Inthisreview,100stateofartresearchpapershavebeensurveyed、Thedirectionsforthefutureworksarealsopresented、1IntroductionJustInTime(JIT)manufacturingsystemwasdevelopedbyTaiichiOhnowhichiscalledJapanese“Toyotaproductionsystem”JITmanufacturingsystemhastheprimarygoalofcontinuouslyreducingandultimatelyeliminatingallformsofwastes(Brownetal、[5],Ohno[54],Sugimorietal、[82])、Basedonthisprinciple,Japanesepaniesareoperatingwithverylowlevelofinventoryandrealizingexceptionallyhighlevelofqualityandproductivity(RichardJ、Tersine[62],JamesH、Greene[30])、JITemphasizes“zeroconcept”whichmeansachievementofthegoalsofzerodefects,zeroqueues,zeroinventories,zerobreakdownandsoon、Itensuresthesupplyofrightpartsinrightquantityintherightplaceandattherighttime、Hence,theoldsystemofmaterialacquisitionand,buyerandsellerrelationshipsarechangedtonewrevolutionaryconcepts(Womacketal、[91],WomackandJones[92],Markeyetal、[45])、Similarly,JITbeesaninevitablesystematplantlevel,whichintegratesthecellularmanufacturing,flexiblemanufacturing,puterintegratedmanufacturingandRobotics(Schonberger[63],Golhar[12])、Duetothetechnologicaladvancement,theconventionalmethodofpushproductionsystemlinkedwithMaterialRequirementPlanning(MRP)waschangedtopulltypeJITproductionsystemtomeetouttheglobalpetition,wheretheworkinprocess(WIP)canbemanagedandcontrolledmoreaccuratelythanthepushproductionsystem(MasonPaul[46])、KANBANsystemisanewphilosophy,whichplaysasignificantroleintheJITproductionsystem、Kanbanisbasicallyaplasticcardcontainingalltheinformationrequiredforproductionassemblyofaproductateachstageanddetailsofitspathofpletion、Thekanbansystemisamultistageproductionschedulingandinventorycontrolystem、Thesecardsareusedtocontrolproductionflowsandinventory、Thissystemfacilitateshighproductionvolumeandhighcapacityutilizationwithreducedproductiontimeandworkinprocess、Theobjectivesofthispaperareaslistedbelow1)CriticalreviewofJITliterature、2)SegregatingthedifferentresearcharticlesofJIT、 3)ExploringtherecenttrendsinJITKanbansystemandderivingdirectionsforfutureresearch、Inthispaper,thearticlesarereviewedandanappropriateclassificationispresented、Thekanbanstudywasmadeelaborately,sinceitactsasabasicmunicatorandfeedbackagenttotheJITsystem、Pushandpullsystem,principleofoperationofkanbancards,Blockingmechanism,Toyota’sformula,andthemeasuresofperformances(MOP)arealsodiscussedinthispaper、ThelatesttrendsinJITKanbansystemarealsoaddressedseparatelyundertheheading“Specialcases”、Finally,thedirectionsforfutureresearchesarepresented、6、1、1FlowshopKanbansystemiswidelyimplementedinrepetitivemanufacturingenvironment、Forasinglecardoperationalsystem,Sharadhapriyadarishinietal、[77]havedevelopedtwoheuristicsandprovedthatthesearemoreefficient、Saradhapriyadarishinietal、[78]haveproposedarecursiveequationforschedulingthesinglecardkanbansystemwithdualblocking、Theyproposedaheuristicwithtwinobjectivesofminimizingthesumoftotalweightedtimeofcontainersandweightedflowtimeofparttypes、Rajendran[61]hasdoneaworkontwocardflowshopschedulingwithnparttypes、Inthispaper,mathematicalmodelsfortimetablingofcontainersfordifferentproblemshavebeenformulated、Then,aheuristicwasdevelopedtominimizethesumofweightedflowtime,weightedearliness,andweightedtardinessofcontainers、Hemamalinietal、[22]havedonesimilarwork、Inthiswork,theheuristicdevelopedissimulatedannealingalgorithm、Thisisparedwithrandomsearchmethod、Inthesepapers,theparisonsaredoneonlybasedonmeanrelativepercentageincrease、Insteadofthisapproach,parisonsbasedonpleteANOVAexperimentswouldprovidereliableinference、PeterBruckeretal、[58]havecarriedoutresearchonflowshopproblemwithabufferoflimitedcapacitybetweentwoadjacentmachines、Afterfinishingtheprocessingofajobonamachine,eitherthejobistobeprocessedonthefollowingmachineoritistobestoredinthebufferbetweenthesemachines、Ifthebufferispletelyoccupied,thejobhastowaitonitscurrentmachinebutblocksthismachineforotherjobs、Inthispaper,theydeterminedafeasiblescheduletominimizethemakespanusingtabusearch、Theresultsoftheproblemusingtabusearchwereparedwiththatofbenchmarkinstances、Theparisonsaredoneonlybasedonrelativeimprovements、Insteadofthisapproach,parisonsbasedonpleteANOVAexperimentswouldprovidereliableinference、6、1、2AssemblylineAssemblylinesaresimilartotheflowshopsinwhichassemblyofpartsarecarriedoutinalinesequence、Inamultiproductassemblyline,thesequencingofthejobsisachallengingtask、Drexletal、[16]consideredanassemblylinesequencingmixedmodelproblem、Itisabinatorialproblem、Theyformulatedthisbinationalproblemasintegerprogrammingmodel、Thismodelcanbeusedonlyforsmallsizeproblemsduetothelimitationsofoperationsresearchsoftwarewithrespecttohandlingthenumberofvariablesandconstraints,whicharepresentintheintegerprogrammingmodel、Xiaoboetal、[94]haveconsideredsimilarworkonmixedmodelassemblylinesequencingproblemwithconveyorstoppages、Theyproposedbranchandboundalgorithm,andsimulatedannealingalgorithmforfindingtheoptimalsolutionandsuboptimalsolutionofthemixedmodelsequencingproblem,respectivelytominimizethetotalconveyorstoppagetime、Thebranchandboundmethodwasdevotedtofindtheoptimalsolutionofsmallsizedproblems,whereasthesimulatedannealingmethodwasusedtocopewithlargescaleproblemstoobtainagoodsuboptimalsolution、Future,researchonsimulatedannealingappliedtothisproblemcanbedirectedtoestablishabetterseedgenerationalgorithm、However,thepractitionershouldspendconsiderabletimeinfixingtheparametercalledtemperature(T)inthesimulatedannealingalgorithmbytrailanderrormethodbeforeactuallysolvingtheproblem、6、1、3BatchproductionsystemInabatchproductionsystem,theswitchingoverfromoneproducttootherproductdependsonmanyfactorssuchasstockreachingtothethresholdlevel,differentpriorityschemes,economicalsetups,etc、TafurAltioketal、[86]havedealtthisissuedifferentlyforthepulltypemanufacturingsystemwithmultiproducttypes、Inthispaper,theydevelopedaniterativeproceduretoapproximatelyputetheaverageinventorylevelofeachproductasfinishedgoodsusingdifferentpriorityschemes、Inthispaper,thedemandarrivalprocessisassumedtobeapoissondistributionandprocessingtimesandthesetuptimesarearbitrarilydistributed、But,inpractice,theprocessingtimesmayfollowotherdistributions,viz、,normal,uniform,exponential,etc、whicharenotexperimentedinthispaper、Khanetal、[35]addressedtheproblemofmanufacturingsystemthatprocuresrawmaterialsfromvendorsinlotandconvertthemintofinishedproducts、TheyestimatedproductionbatchsizesforJITdeliverysystemanddesignedaJITrawmaterialsupplysystem、Asimplealgorithmwasdevelopedtoputethebatchsizesforbothmanufacturingandrawmaterialpurchasingpolicies、7JITintegration,implementationandbenefitsJustintimeisamanufacturingphilosophybywhichanorganizationseekscontinuousimprovements、Forensuringcontinuousimprovements,itisnecessaryforanyorganizationtoimplementandintegratetheJITandJITrelatedareas、Ifitispracticedinitstruesense,themanufacturingperformanceandthefinancialperformanceofthesystemwilldefinitelyimprove、Swansonetal、[83]havereiteratedthatproperplanningisessentialforimplementationofaJITmanufacturingsystemandamitmentfromtopmanagementisaprerequisite、CostbenefitanalysisistobestudiedinitiallywiththeknowledgeofkeyitemssuchasthecostofconversiontoaJITsystemandtimeperiodofconversion、Cooketal、[11],intheircasestudyforapplyingJITinthecontinuousprocessindustry,showimprovementsindemandforecastanddecreaseinleadtimevariability、TherelationshipbetweenimplementationofTQM,TPMandJITwillleadtoimprovementinthemanufacturingperformance(Kribtyetal、[37])、FurtherHuang[23]discussestheimportanceofconsideringtheintegrationofTPM,JIT,QualitycontrolandFA(FactoryAutomization)、Imai[27]believesthatTQMandTPMarethetwopillarssupportingtheJITproductionsystem、KakuroAmasaka[32]proposesanewJITmanagementsystem,whichhelpstotransferthemanagementtechnologyintomanagementstrategy、Fullertonetal、[65]haveconductedastudyin253firmsinUSAtoevaluateempiricallywhetherthedegreewithwhichafirmimplementstheJITpracticesaffectsthefirmsfinancialperformance、Fromtheirstudy,JITmanufacturingsystemwillreapsustainablerewardsasmeasuredbyimprovedfinancialperformance、Also,theystudiedthebenefitsofJITimplementationin95firmsinUSA、TheyhaveconcludedthatJITimplementationimprovestheperformanceofthesystem,becauseofresultantqualitybenefits,timebasedbenefits,employeesflexibility,accountingsimplification,firmsprofitabilityandreducedinventorylevel、8ConclusionThegrowingglobalpetitionforcesmanypaniestoreducethecostsoftheirinputssothatthepaniescanhavegreaterprofitmargin、Thereareconsiderableadvancementsintechnologyandsolutionproceduresinreality,toachievethegoalofminimizingthecostsofinputs、JITKANBANisanimportantsystem,whichisusedinproductionlinesofmanyindustriestominimizeworkinprocessandthroughputtime,andmaximizelineefficiency、Inthispaper,theauthorshavemadeanattempttoreviewthestateofartoftheresearcharticlesinthearea“JITKANBANsystem”、Afterabriefintroductiontopushandpullsystems,differenttypesofkanbanandtheiroperatingprinciples,blockingmechanisms,theauthorshaveclassifiedtheresearcharticlesunderJITKANBANsystemintofivemajorheadings,viz、,empiricaltheory,modelingapproach,variabilityanditseffect,CONWIPandJITSCM、Also,theauthorshaveprovidedasectionforspecialcasesunderJITKANBAN、ThispaperwouldhelptheresearcherstoupdatethemselvesaboutthecurrentdirectionsanddifferentissuesunderJITKANBANsystem,whichwouldfurtherguidethemfortheirfutureresearches、Thedirectionsforfutureresearchesarepresentedbelow、Theflowshopaswellasmixedmodelassemblylineproblemseunderbinatorialcategory、Hence,metaheuristicsviz、,simulatedannealing,geneticalgorithmandtabusearchmaybeusedtofindsolutiontodeterminetheminimumnumberofkanbansandothermeasures、Insimulatedannealingalgorithm,researcherscanaimtodeviceabetterseedgenerationalgorithmwhichwillensuresbetterstartingsolution、Inmostofthepapers,parisonsaredoneonlybasedonrelativeimprovements、Insteadofthisapproach,parisonsbasedonpleteANOVAexperimentswouldprovidereliableinferences、ThisalgorithmdevelopedbyElizabethVergaraetal、[18]usesonlytwopointcrossovergeneticoperators、Athirdgeneticoperatormaybeintroducedtofurtherimprovetheperformanceoftheevolutionaryalgorithm、Theevolutionaryalgorithmmaybemodifiedtohandleplexsupplychainproblem、InJITSCMrelatedresearchworks,effortshouldbedirectedtodevelopsimulationaswellasmetaheuristicstoderiveresultsunderprobabilisticconditions、IntheworkofSarahM、Rayanetal、[69],theapplicationofsinglechainanalysisformultiplechainoperationraisesanopenquestionwhetherasingleWIPlevelshouldbemaintainedforallproductsorindividuallevelsforeachproduct、Further,mostofthestudiesusesimulation、Hence,futureresearchshallbedirectedtodevelopimprovedsearchproceduresforfindingWIPlevelsinkanbansystems、AsanextensiontotheworkofKriegetal、[38],adepositionalgorithmcanbedevelopedformultiproductkanbansystemswithstatedependentsetups、TheadaptiveapproachsuggestedbyTardifetal、[85]maybeextendedformultistage,multiproductkanbansystem、TheworkofLaietal、[41]canbeextendedbyincludingmorevariablesandelementsandconductingexperimentstoinvestigatethestabilityofthesystemundervariousconditionssuchasthesuddenincreaseindemandandrandomdemand,experimentingonthesystembehaviourofdifferenttypesofcustomerandmodesofmanufacturing、ThenestedpartitionedmethodprovidedbyLeyuanShiandShuliMen[43]canbeenhancedbyincorporatinganyoneorabinationofthemanyotherheuristicsviz、,elaboratepartitioning,sampling,backtrackingscheme,simulation,etc、Then,theycanbeappliedtobinatorialproblemsofthistypeAntscolonyoptimizationalgorithmisarecentinclusiontotheexistingmetaheuristicsviz、,simulatedannealingalgorithm,geneticalgorithmandtabusearch、So,aresearchercanstudythesolutionaccuracyaswellasrequiredputationaltimeofthisalgorithmforhis/herJITproblemofinterest,whichfallsunderbinatorialcategoryandpareitsresultswiththeresultsoftheotherthreeheuristics(metaheuristics)、Source:C、SendilKumar,R、Panneerselvam,2007、“LiteraturereviewofJITKANBANsystem”、TheInternationalJournalofAdvancedManufacturingTechnology,vol、32,no、5,August、pp、393408、

中文翻譯JIT瞧板系統(tǒng)得文獻(xiàn)回顧摘要:在本文中,通過對JIT(實(shí)時)瞧板文獻(xiàn)得調(diào)查提交相關(guān)得報告。報告介紹部分JIT處理得理念以及概念包含了推式及拉式系統(tǒng)這些內(nèi)容,同時,對瞧板系統(tǒng)中得阻塞機(jī)制也進(jìn)行精心地討論。在后面各節(jié)中,介紹JIT瞧板得應(yīng)用程序與性能(MOP)在實(shí)施中得重要性。此外,文章也討論了JIT最近出現(xiàn)得“特殊情況”得現(xiàn)象。最后,本文通過對100個先進(jìn)國家得研究論文進(jìn)行調(diào)查,提出了未來得發(fā)展方向。1介紹被日本稱為實(shí)時(JIT)制造系統(tǒng)得“豐田生產(chǎn)方式”由大野耐一開發(fā)得。JIT制造系統(tǒng)就是以不斷減少與最終清除各種各樣得廢物為主要目標(biāo)(布朗等人[5],大野[54],蘇格莫里等人[82])?；谶@一原則,日本企業(yè)保持非常低得庫存,實(shí)現(xiàn)極高得質(zhì)量與生產(chǎn)率(理查德·特斯恩[62],詹姆斯H·格林[30])得經(jīng)營水平。JIT強(qiáng)調(diào)“零概念”,這意味著零缺點(diǎn)、零隊(duì)列、零庫存、零故障等目標(biāo)需要實(shí)現(xiàn)。它可以在適當(dāng)?shù)梦恢门c適當(dāng)?shù)脮r間,確保供應(yīng)正確數(shù)量得部件。在此基礎(chǔ)上,把重大收購,舊系統(tǒng)更改以及買方與賣方得關(guān)系作為新得革命理念來研究(沃馬克等,沃馬克[91],與瓊斯[92],馬凱等人[45])。同樣,JIT在工廠運(yùn)營中成為不可避免得制造系統(tǒng),該系統(tǒng)擁有單元制造,柔性制造,計算機(jī)集成制造與機(jī)器制造(舍恩伯格[63],格蘭翰[12])。技術(shù)得進(jìn)步以及滿足全球競爭得需要,將傳統(tǒng)得推動生產(chǎn)系統(tǒng)與物料需求計劃(MRP)結(jié)合,形成拉式JIT生產(chǎn)系統(tǒng)。在那種情況下,可以對拉式制造系統(tǒng)生產(chǎn)得制品(WIP)進(jìn)行良好得管理與控制(梅森保羅[46])。瞧板系統(tǒng)就是一個新得理念,在JIT生產(chǎn)系統(tǒng)中起著重要作用。瞧板基本上包含在每個生產(chǎn)階段,就是一種在完成裝配中需要很多細(xì)節(jié)信息得塑料卡。同時,瞧板系統(tǒng)也就是一個需要多階段生產(chǎn)計劃與庫存控制得系統(tǒng)。這些塑料卡用來控制生產(chǎn)過程中多余得庫存。系統(tǒng)瞧板得使用可以提高產(chǎn)量與利用率,減少在工作過程中得生產(chǎn)時間。本文得目標(biāo)就是如下所示:(1)嚴(yán)格審查JIT文獻(xiàn)(2)在不同文章中,研究JIT得區(qū)別(3)探討JIT瞧板系統(tǒng)得最新趨勢與未來研究方向本文在精心審查與研究得基礎(chǔ)上對提出得瞧板進(jìn)行適當(dāng)?shù)梅诸?因?yàn)樽鳛橐环N在代理人使用它后需要進(jìn)行反饋得JIT系統(tǒng)。本文還討論瞧板卡,豐田公式,攔截機(jī)制,如何實(shí)施瞧板應(yīng)用程序與性能(MOP)得措施與推拉系統(tǒng)得工作原理,也包括文章中JIT瞧板系統(tǒng)最新“特殊情況”得處理。最后,對未來得研究提出了方向。6、1、1流水作業(yè)瞧板系統(tǒng)就是在重復(fù)生產(chǎn)環(huán)境中廣泛實(shí)施。單卡瞧板業(yè)務(wù)系統(tǒng)可以分成兩個被證明具有很高效率得啟發(fā)式(薩拉德·哈勃利亞達(dá)等人[77])。同時,她們提出單卡瞧板業(yè)務(wù)系統(tǒng)與雙阻塞得遞歸方程(薩拉德·哈勃利亞達(dá)等人[78]),還提出利用啟發(fā)式部分加權(quán)流量時間得總與計算最小化總加權(quán)時間。然而,她在兩個單卡流水車間做了N個啟發(fā)式部分類型得調(diào)度工作(拉基杰萊[61])。本文針對不同得問題,例如以盡量減少計算在加權(quán)時間早到與加權(quán)時間遲到這兩種模型下得加權(quán)總與為目標(biāo)而開發(fā)了一種啟發(fā)式算法,提交不同得數(shù)學(xué)模型報告。另外,她們也做了類似得工作(赫馬馬利尼等人[22])。在這項(xiàng)工作中,開發(fā)得啟發(fā)式算法被稱為模擬退火算法。通過與其她算法得比較,在相對得基礎(chǔ)上只能得到平均增幅,而不就是基于在實(shí)驗(yàn)得基礎(chǔ)上用完整得方差比較分析得出可靠得推論。她們對兩個相鄰得計算機(jī)之間關(guān)于容量有限得緩沖區(qū)流水作業(yè)問題進(jìn)行了研究(彼得·布魯克等人[58])。在計算機(jī)上完成作業(yè)得處理后,接著,要處理在指定計算機(jī)之間得緩沖區(qū)中存儲得任務(wù)。如果緩沖區(qū)被完全占用,那當(dāng)前計算機(jī)上作業(yè)只有在阻止這臺機(jī)器得其它工作情況下實(shí)施。在本論文中,她們已確定一個可行得時間表,用來盡量減少在最大完工時間里使用禁忌搜索。使用禁忌搜索產(chǎn)生得問題可以通過比較基準(zhǔn)來反映結(jié)果。該比較基準(zhǔn)只就是基于相對改善,而不就是在實(shí)驗(yàn)得基礎(chǔ)上通過完整得方差比較分析得到可靠得推論。6、1、2裝配線商店在經(jīng)營某些部分時進(jìn)行類似流動裝配線組裝得排序。在有多產(chǎn)品組裝線情況下,排序工作就是一項(xiàng)艱巨得任務(wù)。它被認(rèn)為就是一種混合模式裝配線排序問題,也就是一個組合得問題,她們制定了這個整數(shù)規(guī)劃模型組合解決相應(yīng)得問題(蒂萊爾等[16])。該模型只可用于解決小規(guī)模問題,就是因?yàn)橛邢嚓P(guān)處理變量得限制,這也就是目前運(yùn)籌學(xué)軟件受到整數(shù)規(guī)劃模型組合得限制。然而,她們已經(jīng)考慮到類似混流裝配線排序有輸送時停頓問題現(xiàn)象出現(xiàn),提出了尋求最優(yōu)解與次優(yōu)得混合模式排序問題得解決方案,在總補(bǔ)時階段分別采用分支與模擬退火算法使得排序最小化(劉曉波等人[94])。分支定界算法就是專門尋找最優(yōu)解解決小型問題,而模擬退火法處理規(guī)模大得問題取得了良好得次優(yōu)得解決方案。今后,規(guī)模大得問題適用于模擬退火研究,同時,還可以建立一個更好得遺傳算法。不過,實(shí)際上在確定之前,學(xué)者應(yīng)該花費(fèi)相當(dāng)長得時間對模擬退火算法錯誤方法進(jìn)行跟蹤并且得出解決參數(shù)調(diào)用限度得問題。6、1、3批量生產(chǎn)系統(tǒng)在一個批次得生產(chǎn)體系中,從一種產(chǎn)品轉(zhuǎn)換到其她產(chǎn)品依賴實(shí)現(xiàn)增值得水平,不同得優(yōu)先配置計劃,合理得經(jīng)濟(jì)設(shè)置等許多因素。她認(rèn)為拉式制造系統(tǒng)可以處理產(chǎn)品多種不同類型得問題(塔夫·艾提克等[86])。在本論文中,她們制定了使用一個不同得迭代過程來計算近似每個產(chǎn)成品庫存平均水平得優(yōu)先配置計劃。還要求被假設(shè)處理得時間與設(shè)置時間就是任意泊松分布得。但就是,在實(shí)踐中,處理時間可能跟隨其她得分布,如正常,均勻,指數(shù)等,這些不屬于本文研究。她們討論了關(guān)于不少廠商從采購原料,并轉(zhuǎn)換成成品得產(chǎn)品這過程中得制造系統(tǒng)問題,估計JIT在配送系統(tǒng)中生產(chǎn)批量得大小,設(shè)計了JIT得原料供應(yīng)體系(漢等[35])。就這樣一個簡單得算法被開發(fā)用來計算原材料制造與采購政策得批量