廣柴8320船用柴油機(jī)供貨技術(shù)條件詳解

1、Delivery Technical Conditions For Model 8320ZCd-8 Marine Diesel Engine 8320-JH115H-01 Guangzhou Diesel Engine Factory CONTENTS 1In General 2Specifications and Main Technical Parameters 3Technical Conditions and Notes 4Delivery Scope 5Packing 6Factory Warranty 1InIn GeneralGeneral 1.1 This delivery c

2、onditions specify the main specifications, technical conditions, delivery scope, packing, factory warranty, spare parts, etc. for the 8320ZCd-8 diesel engine. 1.2 When ex-factory, the engines shall be in accordance with the technical requirements stipulated in this delivery conditions. 1.3 For the d

3、etails of the fitting data and the ex-factory test records, see the Technical Certificate. 1.4 For the particular requirements from users, such as to take out the output power from the front end of the engine, to modify the dimensions of connecting the flywheel with the coupling, to use Geislinger f

4、lexible coupling, to install the remote control device, etc, they must be stipulated in the delivery contract. 1.5 The torsional calculation must be carried out when projecting the propulsion plant in order to satisfy the requirement of safety and operation. If the front end output shaft is applied,

5、 the equivalent system for the torsional calculation shall add relative mass points to ensure the accuracy of calculation. 1.6 When the engine is used as the main propulsion plant with ahead Cooling water temperature before charging air cooler：Tcx=305K(32) Under the reference conditions said above,

6、the power of the engine is 2206kW with the engine speed of 525 r/min and the exhaust temperature at the outlet of each cylinder450. 3.4 The overload rating (1hour) is referred as 110% of rated output providing that the engine is operated for one hour every 12 hours. 3.5 When the engine is operated a

7、t the continuous output power, the difference between the following operating parameters in cylinders shall not be more than the following stipulated value: The compressed air pressure： 2.5 Max. combustion pressure： 4.0 Exhaust temperature at the outlet of cylinder： 5.0 3.6 The engine under the cool

8、 status with the ambient temperature not less than 5 shall be started up within 10 seconds. 3.7 The air bottle with its air pressure of 2.94MPa can be used for starting the engine for more than 6 times without filling up the air bottle with air. 3.8 The engine is allowed to be operated at the load o

9、f less than 20% of rated output for a short time when the turbocharger fails to operate due to its default. But at that time, the cover of the air inlet chamber should be removed. 3.9 It shall be allowed that the engine is to be operated at the load of not more than 50% of rated output for a short t

10、ime when one of the cylinders is out of firing. 3.10 Users shall take the torsional calculation for the shafting with torsional calculation data of the engine from GDF and the calculating result shall agree to the requirement of CCS. GDF can do that for the user with extra charge. 3.11 The cost for

11、packing and CCS inspection will be extra charged. 4 4 ScopeScope ofof Delivery:Delivery: 4.1.4.1. TheThe attachmentsattachments installedinstalled onon thethe modelmodel 8320ZCd-88320ZCd-8 dieseldiesel engineengine No.No.DRG./No.DRG./No.DescriptionDescriptionQtyQtyRemarkRemark 1VTR304-11Turbocharger

12、1 2YT111GVHydraulic governor1 3Type SZMB-2GTachogenerator2 4SBL40TFuel fine filter1400 mesh/inch 5320.27.00Over-speed trip device1 68320.71E.00BLube oil pump1 Q56m3/h 7YI320-601A-00Fresh water pump1Q=100m3/h 8KLQ153HAir cooler1GEA 98320.130.00B All the flanges and joints for connecting external pipe

13、s to the engine 1 10YI320-602-00Sea water pump1Q=120m3/h 11320.23.00Oil quality limiter 1 12320.26.00Start speeder 1 13320.29D.00Emergency stop device 1 14320B-200000Injection pump8 15Q8UL-00G2Injector8 4.24.2 TheThe attachmentsattachments suppliedsupplied withwith thethe modelmodel 8320ZCd-88320ZCd

14、-8 dieseldiesel engine:engine: No.No.DRG./No.DRG./No.DescriptionDescriptionQtyQtyRemarkRemark 1BLG30.50B Fresh water cooler with a cooling area of 30m2 1 2BLG45.55A Lube oil cooler with a cooling area of 30m2 1 3SBL125B I T Lube oil filter1264 mesh/inch 4LZFT100GII2 Regulating device for fresh water

15、 temperature 1 Be active at the fresh water temperature of 60750C 5LZFT80GII2 Regulating device for lube oil temperature 1 Be active at the lube oil temperature of 55700C 6CP300Starting air bottle 2 78320.221A.00 Turbocharger outside Connected pipe assembly 1 8SBL40TFuel coarse filter1202 mesh/inch

16、9320.73.00A Lube oil pressure- regulating valve 1 10320.74.00ALube oil coarse filter1 11320.47.00BLow pressure air bottle1 12I-100Non-return valve1 13300.146.00 Interlock mechanism for barring flywheel and starting engine 1 14320.57Y.01Marine alarm box1 4.34.3 ListList ofof sparespare partsparts sup

17、pliedsupplied withwith thethe engine:engine: TheThe sparespare partsparts suppliedsupplied withwith thethe engineengine (1)(1) No.No.Drg.Drg. No.No.DescriptionDescription Qty.Qty.RemarkRemark 1 Assembled cylinder head including cylinder head assembly (320.01.00B), test valve and safety valve complet

18、e (320.03.00), starting valve complete (320.53.00). 1 set 2320.01.09Valve cap2 3320.01.11BInlet valve2 4320.01.11HExhaust valve2 5320.01.13Valve collar 4pair s 6320.01.15Valve guide sleeve4 7320.01.28BInlet valve outer spring 4For inlet valves 8320.01.29BInlet valve inner spring4 9320.02.03Cylinder

19、head nut8 108320.02.05Cylinder head stud8 118320.02.25Cylinder head seal ring4 12320.02.26Cylinder liner seal ring4 13320.02.27Cylinder liner water seal ring6 148320.02.40Cylinder liner assembly1set Hone reticulate pattern inside 15320.03.10Safety valve assembly1set 16320.05.04Thrust block1pair 17 3

20、20.05.10 320.05.20 Upper, bottom shell for main bearing 1pair s 18 320.14E.10 320.14E.20 Upper, bottom shell for big end of connecting rod 2pair s 19320.10.03Valve tappet head4 20320.10.04Adjustable press screw4 21320.10.05Nut4 22320.11.04Oil-retaining disk2 23320.11.07Spring2 24320.11.304CRoller of

21、 the injection tappet2 25320.11.105DRoller of the valve tappet2 26320.11.106CRoller bush4 27320.11.107Roller pin4 28320.11.40APush rod assembly2 29320.13E.02First piston ring4 30320.13E.03Second piston ring4 31320.13.20AScraper ring4 32320.13E.07Third piston ring4 33320.14E.01Longer connecting rod b

22、olt4 34320.14E.02Connecting rod short bolt4 35320.14E.06Copper bush2 36 320.52.08 320.52.09 Valve1 Sulphurised together 37320.53.00Starting valve assembly1 set 38320.53. 01Copper washer6 39320.60.60CHigh pressure fuel oil assembly4 set 40320B-200005Plunger spring2 41320B-200200Plunger mating parts a

23、ssembly2 42320B-200100Fuel delivery valve assembly2 set 43Q8U-07S1Spring for injector 2 44Q8U-09AWasher6 45ZU30100B1 Injection needle valve mating parts assembly 2 set90.45130 46320.70.04ASpring1 478320.92.03ASandwich gasket1 488320.92.02ASandwich gasket3 498320.92.01ASandwich gasket3 50320.92.03San

24、dwich gasket2 51320.92.05Bolt8 52320.92.04Nut8 538320.92.13AShort Bolt 8 54W8320.92.110AExpansion joints1 set 55320.92.09Ball washer4 56W8320.92.120AExpansion joints1 set 57320.31.06ARubber diaphragm 2 58320.70.510BFilter screen assembly*1 set * * 320.70.510B Filter screen assembly will replace the

25、320.70.510A Filter screen assembly after 100 hours operation of the diesel engine TheThe sparespare partsparts suppliedsupplied withwith thethe engineengine (2)(2) No.No.DesignationDesignationSpecsSpecsStandardStandard QtQt y y ApplicationApplication 11010 2148 3208 4226 5186 6272 7302 8 Copper wash

26、er 33 Material: T3 in conformity with the standard GB500-75 2 171.91For speed controller 2 O type Rubber Seal ring 81.9 Material: Rubber I-2 In conformity 2For instrument panel 391.92 For speed controller, value fixer, one-way throttle shuttle valve 4101.93For one-way throttle 5121.910 For the start

27、ing valve, the reversing valve and the explosion safety door 6142.41 For lube oil pressure regulating valve 7152.41For speed controller 8162.43 For the starting valve, the fuel oil pipe, drainer and hydraulic tensioning pump 9182.43 For the one-way throttle valve 10202.42 For the oil limited device,

28、 the value fixer 11222.43 For the fuel pipes, the absorber 12283.51For the speed controller 13303.112For the engine block 14313.51For the main starting valve 15363.51For the oil limited device 16303.55 With the standard GB1235-75 4For the injector 17 403.1 1For the value fixer 18 403.5 1 For the sta

29、rting accelerator 19 35.53.55 4For the injectors 20 463.5 1For main starting valve 21 503.1 4 For the fuel injection tappet assembly 22 51.12.65G 2For injection pumps 23 605.3G 4For injection pumps 24 47.53.55 6For injectors 25 553.1 6 For the tappet rod and the main air filter 26 553.5 1For the oil

30、 limited device 27 633.1 4For the starting valve 28 703.1 1For the main starting valve 29 725.7 1For the main starting valve 30 753.1 1For the air water separator 31853.16 For the tappet rod, bedplate 903.11For the air distributor 32 1705.71For the air distributor 33 O-Rubber Seal ring 1805.7 Materi

31、al: Rubber I-2 In conformity With the standard GB1235-75 3 For the explosion safety door 342105.71For the air distributor 352408.61 For the lube oil coarse filter 363508.64For air inlet pipe 37323.52For cooling system 38 J-shape oil seal 13016016HG4-338-661 For the front end horsepower output shaft

32、4.4.4.4. ListList ofof specialspecial toolstools suppliedsupplied withwith thethe engineengine No.No.DRG./No.DRG./No.DescriptionDescriptionQty.Qty.RemarkRemark 1320.100.01Spanner for flywheel studs and nuts1 2320.100.03Socket for cylinder head nut1 3320.100.04Spanner for cylinder head nut1 4320.100.

33、05Spanner for connecting rod studs1 5320.100.07Stud of support6 6320.100.08 Tool for dismantling delivery valve press seat 1 7320.100.09 Spanner for injector connecting pipe and screw of rocker arm retainer 1 8320.100.11 Square hole box spanner for connecting rod studs 1 9320.100.12 Spanner for nut

34、of the 1# injection pumps high pressure fuel pipe 1 10320.100.13 Spanner for nut of the 2# injection pumps high pressure fuel pipe 1 11320.100.14 Handle for pumping fuel by injection pump 1 12320.100.15 Tool for dismantling Hydraulic pump of tensioner 1 13320.100.16 Spanner for round nut of camshaft

35、 gearwheel 1 14320.100.17 Square hole box spanner for main bearing nut 1 15320.100.18Injector test bracket1 16320.100.19Tool for lifting up cylinder head1 17320.100.21Spanner for injector nuts housing1 18320.100.10 Tool for dismantling camshaft gearwheel 1 19320.100.20ATool for lifting up pistons1 2

36、0320.100.30Tool for assembling pistons1 21320.100.40 Drawer for dismantling the impeller of the water pump 1 The DRG. No. of the pressing plate is 320.100.10 22320.100.50 Tool for dismantling and assembling valve conical rings 1 23320.100.60Tool for lapping valves1 24320.100.70 Torque spanner for ti

37、ghtening bolts or nuts and measuring the tightening torque 1 25320.100.80 Tool for dismantling piston pin circlet 1 26320.100.90Tool for dismantling cylinder liner1 27 8320.100.11 0 Tool for lifting up engine1 28 320.100.120 A Tool for dismantling connecting rod cover 1 29 320.100.130 A Tool for dis

38、mantling main bearing cover 1 30320.100.140 Tool for dismantling main bearing bottom shells 1 31320.100.150Tool for dismantling injector spring1 32320.100.160 Tester for checking injection advanced angle 1 33320.100.170Stopper for mounting bearing shell1 34320.100.180 Tool for assembling and removal

39、 of piston ring 1 35320.100.190Tool for dismantling injectors1 36320.102.00AHydraulic tensioner for tie rod1 37320.103A.00Hydraulic tensioning oil pump1 38320.104.00ATensioner for cylinder head stud1 39320.66.00Injector test pump1 4.5.4.5. ListList ofof instrumentsinstruments andand alarmalarm devic

40、esdevices suppliedsupplied withwith thethe engine:engine: No.No.DescriptionDescriptionSpecsSpecs MountingMounting positionposition & & applicationapplication Qty.Qty.RemarkRemark 1 Type SZD-2G Tachometer 0800r/min Mounted on the instrument panel for measuring the engine speed 3 2 XMDW-21C digital te

41、mperature automatic measurer 0800 Mounted on the proper position in the engine room for measuring exhaust temperature 1 set Including 11 thermo-couples of which two are spare parts 3Type WSS-311Y 0100For measuring the 9Including 1 Double metal thermocouple L=75mmoutlet water Temperature of each cyli

42、nder spare part 4 Type WSS-311Y Double metal thermocouple 0100 L=100mm For measuring the inlet fresh water of the engine and outlet water of turbocharger 3 Including 1 spare part 5 Type WSS-311Y Double metal thermocouple 0100 L=150mm For measuring the air temperature after inter-stage cooler 2 Inclu

43、ding 1 spare part 6 Type WCY401 Double metal thermocouple 0600 L=100mm Mounted on exhaust main pipe 1 7 Type WYZ-01 Pressure type thermometer 0125 Mounted on the instrument panel for measuring temperature of lube oil and fresh water 3 Including 1 spare part 8 Type YC-60ZT 01 Marine pressure gauge 1M

44、Pa Mounted on the instrument panel for measuring the lube oil pressure before and after the filter 2 9 Type YC-60ZT 04 Marine pressure gauge 4MPa Mounted on the instrument panel for measuring the pressure of the starting air bottle 1 10 Type YC-60ZT 00.4 Marine pressure gauge 0.40MPa Mounted on the

45、instrument panel for measuring the pressure of sea water and the fresh water 2 11 Type YC-60ZT 00.25 Marine pressure gauge 0.25MPa Mounted on the instrument panel for measuring the pressure of the supercharged air pressure 1 12 Type KG measuring tool for crankshaft 75150 For measuring the difference

46、 of the distance between the two neighboring arms of the crankshaft 1 13 Type Y-150 Pressure gauge 40MPaFor injector test pump1 14 Type Y-150 Pressure gauge 160MPa For the hydraulic tensioner oil pump 1 15 Type DY-2 max Pressure gauge 16MPa For measuring explosion pressure in cylinders 1 set 16 Pres

47、sure relay YWK-50-C For low lube oil pressure alarm 1 Contact closing pressure0.2MPa 17 Pressure relay YWK-50-C For stopping the engine due to low lube oil pressure 1 Contact closing pressure0.12MP a 18 Temperature relay JWG-K-A For high lube oil temperature alarm 1 Contact closing temperature75 19

48、Temperature relay JWG-K-A For high cooling water temperature alarm 1 Contact closing temperature85 20Alarm bellYLK-24For alarming1 21 Alarm signal box For alarming1 With a indicating light and a switch attached 22 Type YN60ZT/2.5 Vibration- resisting pressure gauge 01.6MPa Mounted on the instrument

49、panel for measuring the pressure of fuel oil 1 4.6.4.6. ListList ofof drawingsdrawings andand documentsdocuments suppliedsupplied withwith thethe engineengine No.No.DRG./No.DRG./No.DescriptionDescriptionQty.Qty.RemarkRemark 1 Operation and maintenance manual for model 8320 diesel engine 1 2 8320-JH1

50、15H-01 Technical condition of delivery for model 8320ZCd-8 diesel engine 1 3 8320-TC102-00 Atlas of system piping and overall dimensions of auxiliary equipment for 8320 diesel engine 1 4 Ex-factory Technical documents for the turbocharger 1 copy Provided by the manufacturer 5Technical certification1

51、 6 Ordering catalog of parts for 320 series diesel engine 1 7 Points for attention to Heavy fuel operation for series 320 engines 1 8 8320-60H.YL1 Principle layout for HFO system 1 9 8320-70H.YL1 Principle layout for lube oil system 1 4.74.7 ForFor sparespare parts,parts, instruments,instruments, sp

52、ecialspecial toolstools andand technicaltechnical documentsdocuments forfor thethe turbocharger,turbocharger, pleaseplease seesee thethe “ex-factory“ex-factory technicaltechnical documentsdocuments forfor thethe turbocharger”.turbocharger”. 4.84.8 TheThe addedadded sparespare partsparts forfor unres

53、trictedunrestricted navigationnavigation areaarea On request of the contract, if the customer places the order on the basis of unrestricted navigation area, the following parts shall be ordered separately with extra charge. No.No.DRG./No.DRG./No.DescriptionDescriptionQty.Qty.RemarkRemark 1 320.13E.0

54、0Piston assembly 1 2 320.14E.00Connecting rod assembly1 3 320B-200000Fuel injection pump1 4 Q8UL-00G2Injector assembly 1 5 320.01.09Valve cap 2 6 320.01.11BInlet valve 1 7 320.01.11HExhaust valve 1 8 320.01.28BInlet valve outer spring 2 9 320.01.29BInlet valve inner spring2 10 320.01.15Valve guide s

55、leeve 2 5 5 PackingPacking 5.1 Spare parts, instruments, accessories, special tools and drawings and documents supplied with the engine are packed in special packing container with measures for preventing parts or components from sliding in special packing container. Diesel engine will be covered wi

56、th waterproof bag for the shipment of rack container The following items shall be marked on the packing container: 0.1 The name and address of the Factory 0.2 The model and name of the engine 0.3 The date of ex-factory 0.4 LengthWidthHeight (mm) 0.5 Total weight (kg) 0.6 The name and address of the consignee 0.7 “NO UPSIDE DOWN”, “UPWARDS”, “HANDLE WITH CARE”, “NO HUMIDITY” and “LIFTING FROM HERE”, etc. 6 6 FactoryFacto