年產(chǎn)1000套高速鐵路軌道板振源設(shè)備產(chǎn)業(yè)化項(xiàng)目可行性研究報(bào)告

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Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 1 一、總論 （一）項(xiàng)目摘要 我國經(jīng)濟(jì)運(yùn)輸?shù)闹鲃用} 鐵路運(yùn)輸，由于運(yùn)輸效率低，一直成為制約我國經(jīng)濟(jì)發(fā)展的重要因素；近十幾年來鐵路運(yùn)輸雖經(jīng)多次提速，但仍遠(yuǎn)遠(yuǎn)滿足不了國民經(jīng)濟(jì)飛速發(fā)展的需要；為此，國家擬定了在“十一五”和“十二五”期間大力建設(shè)發(fā)展時(shí)速 350 公里高速鐵路的宏偉計(jì)劃，并整體引進(jìn)了德國馬克思博格公司的制造技術(shù)。砼軌道板是高速鐵路線路最重要的構(gòu)件，用來替代現(xiàn)有普通鐵路線路的道碴和軌枕，對其強(qiáng)度和平整度要求極高，直接影響高速行車的平穩(wěn)和安全；滿足軌道板密實(shí)效果與強(qiáng)度要求的關(guān)鍵取決于振源技術(shù)的優(yōu)劣；為此，德方曾一直堅(jiān)持從德國進(jìn)口成套振源，不提供技術(shù)資料和制造技術(shù)，但進(jìn)口價(jià)格十分昂貴，每套折合人民幣 900 余萬元，嚴(yán)重制約了我國鐵路事業(yè)的發(fā)展。因此，盡快實(shí)現(xiàn)該項(xiàng)技術(shù)國產(chǎn)化，代替進(jìn)口產(chǎn)品，具有積極的現(xiàn)實(shí)意義。我公司早在京津高鐵開工建設(shè)之初就開始了該振源設(shè)備的研究開發(fā)工作，并成功Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selec tion.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaahF Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 2 應(yīng)用于京津高鐵建設(shè)，目前正在建設(shè)的京滬、京廣、哈大等多條高速鐵路也正在使用，形成了小批量生產(chǎn)能力，但遠(yuǎn)遠(yuǎn)不能滿足市場需求，急需擴(kuò)大產(chǎn)能。 （二）承擔(dān)單位概況 *振動器有限責(zé)任公司是全國最大的振動機(jī)械專業(yè)生產(chǎn)廠，具有四十多年的建廠歷史 ，是我國第一臺行星滾錐高頻插入式振動器及其標(biāo)準(zhǔn)的誕生地，現(xiàn)有職工 460 人，其中各類專業(yè)技術(shù)人員 263 人。有較高的技術(shù)創(chuàng)新能力，特別是在振動機(jī)械技術(shù)領(lǐng)域處于國內(nèi)領(lǐng)先水平，擁有 10 項(xiàng)專利技術(shù)，建有省級技術(shù)中心，公司與保定鐵路工務(wù)技術(shù)研究所、西安交大等科研院所建立了長期合作關(guān)系，進(jìn)一步提升了公司的科研能力。公司建立了先進(jìn)的管理體系和質(zhì)量保證體系，在同行業(yè)中率先通過了 ISO9001 質(zhì)量體系認(rèn)證和“ CCC”強(qiáng)制性安全認(rèn)證；用于鐵路道床搗固的軟軸高頻搗固機(jī)系列產(chǎn)品率先通過了“ CRCC”鐵道部安全認(rèn)證。主導(dǎo)產(chǎn)品 ZN50 插 入式振動器是“河南省名牌產(chǎn)品”；“安振”商標(biāo)榮獲“省著名商標(biāo)”和“中國馳Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP 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oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 3 名商標(biāo)”。公司設(shè)備齊全，擁有車、銑、磨、刨、鏜、線切割、熱處理等設(shè)備 300 余臺套，配備有國內(nèi)最先進(jìn)的振動檢驗(yàn)設(shè)備；公司財(cái)務(wù)狀況良好，資產(chǎn)負(fù)債率為 52%。 （三）項(xiàng)目背景 1. 國內(nèi)外發(fā)展現(xiàn)狀和趨勢 國外：德國在高速鐵路軌道板制造技術(shù)方面走在世界前列，代表了最先進(jìn)技術(shù)水平和發(fā)展方向，振源體積小、重量輕、效率高，普遍采用高頻振動（ 100Hz），高頻振動對砼密實(shí)效果好；其振幅較?。?1mm），振動對模板造成的損壞小。 國內(nèi)：普遍采用低頻振 動（ 50Hz），效率低，振動效果差，振源的振幅大（ 1.2mm），對模板的沖擊大，易使模板變形損壞，不能滿足軌道板制造要求。 國內(nèi)振源的體積和重量大，相同激振力的振源，其體積是德國產(chǎn)品的兩倍，重量是德國產(chǎn)品的四倍，功率是德國產(chǎn)品的兩倍，長期以來，浪費(fèi)了大量的原材料和能源。 Selection.ParagraphFormat.LineSpacingL inesToPoints(2) 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該項(xiàng)目的產(chǎn)業(yè)化，一方面可滿足我國高速鐵路建設(shè)的急需，打破國外的技術(shù)封鎖。另一方面，可帶動我國砼振動機(jī)械行業(yè)整體技術(shù)水平的提高，填補(bǔ)我國沒有高頻振動和風(fēng)動振動技術(shù)的空白。 二、項(xiàng)目主要內(nèi)容 1. 項(xiàng) 目主要技術(shù)內(nèi)容 （ 1）進(jìn)一步深入研究高頻振動電機(jī)的設(shè)計(jì)理論和方法，進(jìn)一步對關(guān)鍵零部件進(jìn)行研究攻關(guān)，提高產(chǎn)品的可靠性，研發(fā)出性能達(dá)到國際先進(jìn)水平的高頻振動電機(jī)；相同重量、相同體積的振動電機(jī)，主要技術(shù)指標(biāo)接近或等同國際先進(jìn)產(chǎn)品，如頻率、激振力、振幅、加速度等。 （ 2）對高頻電動振動源的變頻控制系統(tǒng)做進(jìn)一步研究開發(fā)，增加遠(yuǎn)程控制及故障顯示功能，降低系統(tǒng)諧波對電網(wǎng)的影響等。 Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selec tion.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaahF Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 5 （ 3）應(yīng)用空氣動力學(xué)原理，進(jìn)一步研究、掌握氣動振源的設(shè)計(jì)原理和方法。開發(fā)的產(chǎn)品性能達(dá)到國際先進(jìn)產(chǎn)品水平。 （ 4）拓展項(xiàng)目的應(yīng)用范圍。使電動和氣 動兩種振源在更多行業(yè)和領(lǐng)域達(dá)到應(yīng)用。 （ 5）電動振源的主要技術(shù)參數(shù)： 產(chǎn)品型號 GZ150 GZ100 輸入電源（ ph/V/Hz） 3/250/150 3/380/80-120 功率（ kW） 1.5 2 振頻（ Hz） 150 80-120 振幅（ mm） 0.8 1.0-1.5 激振力（ kN） 12 8-18 重量（ kg） 22 29 （ 6）風(fēng)動振源的主要技術(shù)參數(shù)： 產(chǎn)品型號 QWZ4000 QWZ2500 Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selec 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inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aahF 6 激振力（ Kg） 4000 2500 振幅（ mm） 1.6 1.2 工作頻率（ rpm） 15000 13000 壓力（ bar） 6 6 耗氣量（ L/min） 1630 1450 進(jìn)氣管管徑（ mm） 16 26 16 26 重量（ kg） 15.8 15 2. 項(xiàng)目建設(shè)內(nèi)容 （ 1）廠房及水、電、中央空調(diào)等配套設(shè)施建設(shè)。 （ 2）設(shè)計(jì)安裝裝配生產(chǎn)線，提高裝配效率和質(zhì)量。 （ 3）設(shè)計(jì)安裝真空浸漆生產(chǎn)線，提高浸漆效率，提高電機(jī)絕緣質(zhì)量。 （ 4）設(shè)計(jì)安裝噴漆烘干生產(chǎn)線，提高生產(chǎn)效率，提高產(chǎn)品外觀質(zhì)量。 （ 5）增加數(shù)控車床等先進(jìn)的加工設(shè)備，改進(jìn)加工生產(chǎn)線，Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL inesToPoction.ParagraphForm Selection.ParagraphForm aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToP oints(2Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingL inesToPointselection.ParagraphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingLinesToPoction.ParagraphFormat.LineSpacingLinesToPoints(2)Selec tion.ParagraphFaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaahF Selection.ParagraphFormat.LineSpacingL inesToPoints(2) Selection.ParagraphFormat.LineSpacingLinesToPointselection.ParagraaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaphFormat.LineSpacingLinesToPoints(2)Selection.ParagraphFormat.LineSpacingL 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