大型儲罐制作安裝施工組織設(shè)計中英對照

1、CONSTRUCTION EXECUTION PLAN大型儲罐制作安裝施工組織設(shè)計Engineering Procurement Construction Contractor (EPC)項目總承包商目錄CONSTRUCTION EXECUTION PLAN11編制說明 Notes42編制依據(jù) References43. 項目概況 General introduction54施工部署 Construction arrangements84.1 第一戰(zhàn)役：施工準(zhǔn)備 The first battle: the preparation work prior to the start of the c

2、onstruction84.2第二戰(zhàn)役：土建施工階段及現(xiàn)場預(yù)制加工階段 The second battle: civil engineering and prefabricating at site15土建施工階段 Civil engineering stage15儲罐現(xiàn)場預(yù)制加工階段 Storage tank field prefab. Stage164.3第三戰(zhàn)役：儲罐現(xiàn)場安裝焊接階段Storage tank field installation and welding stage184.4第四戰(zhàn)役： 儲罐總體試驗階段 The fourth battle: overall test sta

3、ge of storage tank214.5第五戰(zhàn)役： 儲罐的防腐、保溫階段 the fifth battle: the anti-corrosion and thermal insulation period225.主要施工方法 Main construction methods235.1地基處理的施工方法 Foundation treatment measure235.2儲罐基礎(chǔ)的施工the construction of the foundation of the tanks255.3儲罐安裝方法Installation method of storage tank285.4儲罐焊接方

4、法Welding method of storage tank376. 施工總進度控制計劃 Overall Work Progress Control Scheme377.勞動力需用量計劃 Labor force demand plan398.臨時設(shè)施規(guī)劃 Plan on temporary facilities418.1施工道路 the roads at the site428.2臨時供電 Temporary power supply428.3臨時用水 the temporary water supply428.4現(xiàn)場排水 Water drain system at site438.5施工現(xiàn)

5、場辦公室 The office at site438.6預(yù)制場，倉庫堆場 The prefab workshop, storage/ lay-down facilities438.7照明設(shè)施 Illumination System448.8消防 Fire extinguishment449. 施工總平面布置圖 General horizontal construction arrangement map4610. 施工技術(shù)組織措施綱要 the construction organization and means outlines4610.2 保證施工進度的措施 The measures en

6、sure the progress of the construction4910.3質(zhì)量管理目標(biāo)及保證措施 Quality management goal and guarantee measures5510.4現(xiàn)場HSE施工管理措施 Field HSE construction management5710.5雨季、臺風(fēng)的施工措施The Construction Measure in the Rain and typhoon Season5811.各項需用量計劃 The required quantity plans5911.1施工設(shè)備機具需用量計劃Construction equipme

7、nts mchine demand plan59制作類 For manufacturing5911.1.2. 焊接類For welding6011.1.3. 吊裝運輸類 For hoisting and transport6111.1.4. 檢驗類 For examining6111.1.5.其他 Others6211.2 主要施工消耗材料計劃the major construction consuming material schedule6212. 施工準(zhǔn)備工作計劃 The construction preparation schedule6412.1施工計劃、施工方案、施工技術(shù)措施的編制

8、 Compilation of construction plans, schemes, and technical measures.6412.3施工人員培訓(xùn) Training for construction personnel6512.4施工人員資質(zhì)檢查 Eligibility inspection on construction personnel6712.5技術(shù)交底 Technical information supply and communication6712.6工藝準(zhǔn)備 The craft preparation6812.7材料檢查驗收 The inspection and

9、acceptance of the materials6812.8 進場機具、檢測設(shè)備的準(zhǔn)備和檢驗 Preparation and inspection of incoming machines, tools, and inspection instruments6913. 本工程采用的標(biāo)準(zhǔn)規(guī)范 the code and regulation adopted in the construction71附錄： Attachment:731編制說明 Notes*項目是中外合資新建工程，*公司以EPC總承包方式承攬了*項目工程。在施工過程中，為了指導(dǎo)各專業(yè)按*項目里程碑和工程施工計劃，按健康、安全、

10、環(huán)保（HSE）管理體系和QA/QC管理程序的要求，有條有理地進行施工生產(chǎn)，使工程從開工到竣工，各專業(yè)、各個項目的施工順序和工序銜接，以及各種資源條件，都能按預(yù)定的時間去完成，確保工程滿足業(yè)主代表的要求，達到施工質(zhì)量計劃制定的質(zhì)量目標(biāo)，按合同工期全面地完成*項目的總體施工。特制訂本施工組織設(shè)計。This project is Sino-foreign joint investment, *公司 contracts *項目 by the manner of EPC general contract.This Construction Organizational Design is formula

11、ted by * Petrochemical Construction Group Inc.: to direct each team to carry out construction work as scheduled in the milestone and project construction plan for *項目 and according to the requirements of Health, Safety & Environment (HSE) Management System and QA/QC Management Procedures; to ens

12、ure that the project, the construction sequence and the process flow, as well as various resources and conditions, can be accomplished as scheduled in the timetable from beginning to completion; to ensure the project can fulfill 業(yè)主代表 quality objectives as stipulated in the construction quality plan;

13、 and to complete the overall construction of *項目 as scheduled. So the Construction Execution Plan is developed as below:整個工程的施工實行全面計劃管理，為了保證計劃的實施，必須堅持“以計劃為中心，集中優(yōu)勢，保證重點，促進全局平衡發(fā)展”的原則，各專業(yè)施工隊和各部門、各崗位施工人員的活動和一切工作，從工程任務(wù)的獲得、施工準(zhǔn)備、施工過程、竣工驗收的全過程都要納入計劃的軌道。Overall plan management shall be implemented for the co

14、nstruction of the entire project. To ensure the implementation of the plan, it is required to follow the principle of “with planning as the center, 業(yè)主loy advantageous forces to guarantee key project and promote the balanced development of the whole project”. All activities of each construction team,

15、 業(yè)主artment and the workers on each post, as well as their work, ranging from acquisition of the task to construction preparation, construction process and completion acceptance, shall be included in the plan.2編制依據(jù) Referencesl 承包合同*項目里程碑Milestone of *項目l 設(shè)計施工圖、設(shè)計技術(shù)資料l Design construction drawings and

16、 technical materials l ASME boiler and pressure vessel code: Section V - Nondestructive examination ASME V Section IX - Qualification standard for welding and brazing procedures, welders, brazers, and welding and brazing operators ASME IXVertical steel welded storage tanks with butt welded shells fo

17、r the petroleum industry BS 2654l 國家現(xiàn)行有關(guān)施工技術(shù)標(biāo)準(zhǔn)、規(guī)程、規(guī)范和規(guī)定（詳見“13. 本工程采用的技術(shù)標(biāo)準(zhǔn)、規(guī)范”）Relevant professional standards and regulations on construction acceptance.3. 項目概況 General introduction3.1該項目工程范圍:*臺儲罐的土建基礎(chǔ)和儲罐的現(xiàn)場制造、安裝及相應(yīng)的附屬工程。主要工程實物量如下：Project scope : Foundation construction, field manufacturing and inst

18、allation of * storage tanks and related accessorial project. The main contents of this project are as follows:儲罐數(shù)量：*個； 容積：28. 9萬m3Number of Storage tanks: *; Volume: 289 thousand m3鋼材： Q235-A：3270T； 16MnR：2870T； 316L及304：430TSteel: Q235-A：3270T； 16MnR：2870T； 316L and 304：430T鋁格頂：6個； GRE內(nèi)浮盤：9個Alumini

19、um grid Dome: 9 GRE inner floating chassis: 9Number of Tank Foundations: *避雷系統(tǒng)Lightning Protection System*消防系統(tǒng)Fire Fighting System綜合考慮*臺儲罐的分布區(qū)域、施工進度和施工隊伍安排，我們將工作區(qū)域劃分為A、B、C三個區(qū)，各區(qū)具體劃分如下：3.2 建設(shè)地點位于*，工地靠山臨海，占地*平方公里（*畝），現(xiàn)場原為閑置狀態(tài)，地勢不平，風(fēng)多風(fēng)大，屬臺風(fēng)多發(fā)地，必須認(rèn)真作好防風(fēng)抗風(fēng)工作。The tank area is located at *. The tank farms

20、located at *. The work site is near the hills and facing the sea, and covering an area of * square kilometers (*mu). The work site is previous spare land, which is rough, full of winds,or typhoons. Be sure to make good preparation work about the wind prevention.3.3 工程特點： Characteristics of Project3.

21、3.1 工程量大、HSE要求高、管理程序多,質(zhì)量要求嚴(yán)格。 The construction area is big, with high quantity, high and strict quality demand. The requirements of HSE is strict, the management procedure of HSE is various.3.3.2 工期緊：施工工期只有 11個月。去掉陰雨，臺風(fēng)的影響，實際有效施工工期還要減少，任務(wù)非常艱巨。Pressing project time limit: the construction time is onl

22、y 11 months. If considering the influence of drizzle and typhoon, the actual effective time is even shorter. The task is hard.建設(shè)區(qū)域范圍廣，施工區(qū)域分散，儲罐規(guī)格數(shù)量多。Construction fields are distributed dispersedly, the specifications of storage tanks vary and the number of tanks is high. 工地緊靠海邊，風(fēng)多風(fēng)大，屬臺風(fēng)多發(fā)地，空氣相對濕度大，施

23、工時要采取必要的防護措施，保證施工安全和施工質(zhì)量。The site is close to the coast, featuring frequent and big winds and frequent typhoon and high relative humidity.3.3.5 業(yè)主代表 提供的電力只能滿足現(xiàn)場辦公，施工用電必須由施工單位自行采用柴油機發(fā)電。The power supplied by 業(yè)主代表 can only meet the requirements for site offices, while the power required by the construc

24、tion needs to be generated by the construction units with diesel engines.南方氣溫較高，施工又跨越夏季，施工中應(yīng)做好防暑降溫工作，保證施工人員的身心健康。The weather of the south part of china is very humid, and the project time spans the summer. Therefore, during the duration, make good preparation for the cooling of the site to ensure th

25、e health and safety of the staff.3.4*罐區(qū)罐體安裝工程項目一覽表 *罐區(qū) installation detailed work sheet4施工部署 Construction arrangements4.1 第一戰(zhàn)役：施工準(zhǔn)備 The first battle: the preparation work prior to the start of the construction在這段時間里，工作內(nèi)容包括：成立項目領(lǐng)導(dǎo)班子即工程施工項目部，完成各項施工計劃，圖紙會審和施工方案、施工技術(shù)措施的編制，施工人員體檢計劃，施工人員培訓(xùn)，施工人員資質(zhì)檢查，對施工人員進

26、行技術(shù)交底，各類設(shè)備、機具的準(zhǔn)備，施工臺架及工卡具制作，現(xiàn)場臨時設(shè)施建設(shè)，工藝準(zhǔn)備，材料檢查驗收等。During this step, major jobs are: incorporating the leadership of the project, that is the project management 業(yè)主artment to accomplish the various construction plans, including reviewing the drawings, construction plans, compiling the project technica

27、l measures, the staffs body examination, training, qualification inspections, and the preparation works of the equipment, tools, work platforms, cards, temporary site facilities, works preparation, materials inspections, etc.施工組織和管理體制Organization and management system of construction為加強組織管理領(lǐng)導(dǎo)項目施工，成立

28、工程施工項目部以*公司為施工實體進行施工。Project 業(yè)主artment is set up to strengthen organization and management of the project. The project 業(yè)主artment is the construction body under the name of *公司.工程施工項目部負(fù)責(zé)建立以下指揮控制系統(tǒng)和管理體制：Project Construction 業(yè)主artment is responsible for establishing the following command control system

29、 and management system:A. 項目工程進度指揮控制和管理系統(tǒng)，組織指揮工程項目施工。Work progress command control system and management system organize and direct project construction.B. 項目工程質(zhì)量檢查，控制和管理系統(tǒng)。Quality inspection, control and management system of the project.C. 項目工程HSE控制和管理系統(tǒng)。HSE control system and management system of

30、the project工程施工項目部網(wǎng)絡(luò)構(gòu)架：Network Structure of Project Engineering Unit4.1.2 建立嚴(yán)密的計劃管理組織機構(gòu)，搞好現(xiàn)場施工計劃管理，做好重點部位和控制點的控制。項目施工計劃管理小組人員由項目經(jīng)理、計劃工程師、總調(diào)度負(fù)責(zé)人、專職調(diào)度人員和各專業(yè)施工隊長和各部門主要負(fù)責(zé)人共同組成，以便能動地掌握計劃，管理計劃和執(zhí)行計劃。Set up strict and complete plan management and organization units, to perform well plan and management of fi

31、eld construction, focusing on the control of critical sections and control points. Project construction plan and management group comprises project manager, planning engineer, chief dispatcher, full-time dispatcher, headmen of all construction teams, and main leaders of various 業(yè)主artments, so as to

32、understand, manage and execute plans effectively and actively.工程施工項目部各部室的主要職能：The major function of the Project 業(yè)主artment技術(shù)部 Technical 業(yè)主artmentA.負(fù)責(zé)工程技術(shù)管理工作。貫徹本項目有關(guān)的技術(shù)法規(guī)和標(biāo)準(zhǔn)，質(zhì)量方面的管理制度和規(guī)定，結(jié)合本項目的實際編制具體實施細(xì)則或辦法，并組織實施。不斷完善檢驗手段，保證適應(yīng)的檢驗力量配備。Be responsible for the construction management. Carry out the relat

33、ive rule regulation, quality management system and requirement, and organize the construction according to the concrete detail and method. Continuously to perfect the inspection measure to ensure the applying inspection hands.B.負(fù)責(zé)與設(shè)計口的技術(shù)聯(lián)絡(luò)，組織參加設(shè)計交底。Take charge of the technical communication with the

34、 Guangdong petrochemical engineering design institute, and CSPC Shanghai medical industry design institute design interface, and organize meeting to present all detailed information of design. the auditing and reviewing of the drawings.C.組織項目部施工前期技術(shù)準(zhǔn)備，進行圖紙會審，工藝評定，組織培訓(xùn)，攻關(guān)，編制施工技術(shù)方案（措施）/作業(yè)指導(dǎo)書和施工質(zhì)量計劃。 O

35、rganize the prophase preparation work of the construction, and drawings, craft valuation, training, difficulties overcome, compiling the technical construction measures and guidance and construction schedule. D.參加質(zhì)量計劃、施工技術(shù)方案、施工技術(shù)措施和工藝紀(jì)律的執(zhí)行落實，解決施工中技術(shù)、工藝及質(zhì)量問題，監(jiān)督特殊過程控制。Carry out the quality plan, const

36、ruction plan, and the discipline at site. And resolve the problems come across in the process of the construction control.E.負(fù)責(zé)現(xiàn)場施工的技術(shù)管理，解決施工中的技術(shù)、工藝問題。Carry out the technology management at site, resolving the difficulties come across in the technology and craft.F.負(fù)責(zé)施工圖紙、設(shè)計變更等工程技術(shù)文件的接收、發(fā)放和管理、歸檔工作。Tak

37、e charge of the receiving, filing, sending and managing of the deviation of the drawings, design, etc. G .檢查、收集班組施工記錄，做好施工日記，整理交工資料。負(fù)責(zé)編制交工資料、竣工圖和施工技術(shù)總結(jié)，對交工資料的及時性、準(zhǔn)確性負(fù)責(zé)。Check and collect the construction team record and do the dairy. Compile the document, and sum up the experiences of the constructio

38、n.And take charge of the accuracy and timely of the document.H.參加隱蔽工程檢查和各工序之間交接檢驗工作，對檢查確認(rèn)結(jié)果負(fù)責(zé)。Take part in the shield construction and the jointly relation of the different procedure, and be responsible for the inspection results.I.參加質(zhì)量事故調(diào)查、分析，提出事故處理意見。Take part in the investigation and analysis of

39、the construction accident and submit the relative dealing advices.J.對特殊工種適時組織資格考試，保持持證上崗。Organize qualification test of the special worker to ensure they were capable of their positions.K. 參加工程質(zhì)量檢驗和評定，參與工程交工驗收。Take part in the inspection and evaluation of the construction and take part in the accept

40、ance of the construction.質(zhì)檢部QA 業(yè)主artmentA.貫徹本項目有關(guān)的技術(shù)法規(guī)和標(biāo)準(zhǔn)，質(zhì)量方面的管理制度和規(guī)定，結(jié)合本項目的實際編制具體實施細(xì)則或辦法，并組織實施。Carry out the relative rule regulation, quality management system and requirement, and organize the construction according to the concrete detail and method. B.負(fù)責(zé)編制施工質(zhì)量計劃。 Be responsible for compiling th

41、e construction quality plan.C.參加質(zhì)量計劃、施工技術(shù)方案、施工技術(shù)措施和工藝紀(jì)律的執(zhí)行落實，檢查施工中技術(shù)交底情況，監(jiān)督特殊過程控制。Carry out the quality plan, construction plan, and the discipline at site, check the technical issue verification implementation. And supervise the special process controls.D.制訂項目的質(zhì)量控制程序和管理辦法，確定質(zhì)量控制點，明確質(zhì)量控制的目標(biāo)、措施、方法、和檢

42、測手段以及質(zhì)量標(biāo)準(zhǔn)。Make out the quality control measure and management method, and conform the quality control point, make sure the goal, measure, method and inspection device and standard of the quality control.E.負(fù)責(zé)工程質(zhì)量的日常管理工作，負(fù)責(zé)工程質(zhì)量的檢查驗證和檢驗狀態(tài)標(biāo)識。Be responsible for the daily management, quality inspection, a

43、nd acceptance mark.F.參加隱蔽工程檢查和各工序之間交接檢驗工作，對檢查確認(rèn)結(jié)果負(fù)責(zé)。Take part in the shield construction and the jointly relation of the different procedure, and be responsible for the inspection results.G.及時收集和處理質(zhì)量體系運行中出現(xiàn)的問題，收集各種質(zhì)量信息并進行整理，分類和處理，重要信息應(yīng)及時向業(yè)主代表/監(jiān)理匯報。Timely collect, treat and classify the important inf

44、ormation, and notice 業(yè)主代表/監(jiān)理.H.參加工程質(zhì)量評定，整理質(zhì)量評定資料，并按規(guī)定上報和歸檔保存。Participate the construction quality evaluation, and clear up the evaluation document, and submission and restore the document.I.參與工程設(shè)備、材料的檢驗。Participate the construction inspection of the equipment and materials.J.參加不合格品的評審和處置。Participate

45、 the unchecked out products evaluation and coordination.K.參加質(zhì)量事故調(diào)查、分析，提出事故處理意見。Take part in the investigation and analysis of the construction accident and submit the relative dealing advices.L.對特殊工種適時組織資格考試，保持持證上崗。對特殊工種持證上崗進行監(jiān)督。Organize qualification test of the special worker to ensure they were c

46、apable of their positions.Supervise the specialist workers have the relative qualification.M.負(fù)責(zé)工程質(zhì)量檢驗和評定，參與工程交工驗收。Be responsible for the inspection and evaluation of the construction and take part in the acceptance of the construction.調(diào)度部Coordination 業(yè)主artmentA.負(fù)責(zé)編制施工生產(chǎn)計劃，合理安排勞動力資源。并不斷進行優(yōu)化、督促、協(xié)調(diào)和貫徹執(zhí)

47、行。Be responsible for the compilation of the construction schedules and plan the labor resources properly. Continuously advance, supervise, coordinate and carry out the relative regulation.B.負(fù)責(zé)按工程施工生產(chǎn)進度進行統(tǒng)計，核實建安工作量，掌握工程進度，對施工生產(chǎn)統(tǒng)計數(shù)據(jù)的準(zhǔn)確性負(fù)責(zé)。Do the statistic plan about the construction progress, verifyin

48、g the installation quantity. Mastering the progress and be responsible for the accuracy of the statistic data.C.了解施工計劃，合同工期和*項目里程碑的執(zhí)行情況，發(fā)現(xiàn)計劃與實際脫節(jié)的問題，掌握和控制施工形象進度，參與計劃平衡，及時進行人力物力的動態(tài)協(xié)調(diào)平衡，保證施工的正常進行。Getting to know the implementation of construction plan, contractual construction period and Milestone of

49、*項目; discover the problems of plan going out of facts; command and control the construction progress; participate in plan balancing and timely make dynamic balancing of the manpower and materials to ensure the construction under normal progress.D.必須堅持“以計劃為中心，集中優(yōu)勢，保證重點，促進全局平衡發(fā)展”的原則。依據(jù)施工計劃的要求，直接負(fù)責(zé)施工機械

50、和運輸車輛的調(diào)配和組織協(xié)調(diào)施工勞力、材料、能源、資金的調(diào)配，充分發(fā)揮其效率。Be sure to observe the principle of “with planning as the center, 業(yè)主loy advantageous forces to guarantee key project and promote the balanced development of the whole project”.According to the requirements of plans, bearing direct responsibility to 業(yè)主loy constru

51、ction machinery and transport vehicles and coordinate to organize the 業(yè)主loyment of the construction labors, materials, energies and capitals, for purpose of using various resourcesefficiently;E.及時發(fā)現(xiàn)施工中出現(xiàn)的各類矛盾，合理解決綜合施工中各施工隊，各部門之間的配合問題。Timely discovering the conflicts arising out of the construction a

52、nd reasonably solving the problems of cooperation between the construction teams or 業(yè)主artments. F.綜合協(xié)調(diào)后續(xù)工序準(zhǔn)備，組織工序間交接認(rèn)證。Making comprehensive coordination of follow-up procedure preparation and organizing the certification of work procedure handover/takeover;G.為了保證施工生產(chǎn)的順利進行，必須準(zhǔn)確、及時公布天氣預(yù)報，督促預(yù)防措施的落實。To

53、ensure the construction and production in normal progress, be sure to release weather forecasts correctly and timely and supervise the implementation of preventative actions;H.每周組織召開調(diào)度會議，落實與監(jiān)督實施調(diào)度會議決議。Convening dispatch meetings each week; carrying out and supervising the implementation of dispatch

54、meeting resolutions;I.參與工程交工驗收工作。Take part in the general inspection acceptance work of the construction.4.1.3.4.HSE部HSE 業(yè)主artmentA.負(fù)責(zé)施工人員生活設(shè)施管理，確保工人生活的舒適、衛(wèi)生和健康Take charge of the life facilities of the construction staff to ensure of the workers comfort, sanitation and health.B.負(fù)責(zé)現(xiàn)場施工安全、環(huán)保的日常管理工作，負(fù)責(zé)

55、每一活動的HEMP,JSA,JHA和STARRT工作,確保安全文明施工和保護環(huán)境。Be responsible for the safe and clean environment of the site, and the HEMP, JSA, JHA, STARRT work to ensure the civilization construction and environment protection.C.收集并分析來自安全方面的不合格與不符合要求的信息，提出糾正、預(yù)防措施要求并組織實施。Collect and analyze the information, which do not

56、 comply with the quality requirement and give proper advice about the improvement and protection of the quality management.D.負(fù)責(zé)員工的安全培訓(xùn)和教育工作，組織安全活動，監(jiān)督檢查班組安全活動及班組班前安全會。Organize the safety training and education of the staff and supervise the activity of the work teams.E.堅持現(xiàn)場每日安全巡檢、監(jiān)督制度，及時糾正、制止、處罰違章行為。

57、Patrolling the site everyday, preventing, correcting and punishing the wrong operation timely.F.參加本項目健康、安全、環(huán)境檢查，下發(fā)隱患整改通知單，監(jiān)督檢查隱患整改情況。Take part in the safety, health and environment check work of the project, assign the danger conformation list, supervising the correcting work of the wrong operation.G.建立安全檔案，編制安全報表。Set up the safe file, compilin