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1、.Factory Audit & Rating Guidelines工廠評估及評分指引:.;October 6, 2002Page PAGE 25 of NUMPAGES 25Emerson Radio Corp CONFIDENTIAL Manufacturer Approval Procedure 供稱商認(rèn)可程序(For SQE application ; 供應(yīng)商品質(zhì)工程師適用)Emerson Radio CorporationDoc No.: QD10CORPORATE OPERATION PROCEDURERev.: ASubject: Manufacturer Approval Pr
2、ocedurePage PAGE 1 of 25Revision Change RecordRevisionPara.Description of changeWritten byReviewed byEndorsed byValid dateAEdison Yip2002/10/09Part I: Factory Management Audit and Rating List 工廠評估及評分指引Scope: Applicable for Guang Dong Province Factories Only. 只適用於廣東省製造廠.Section A: Material Management
3、 A部分: 物料管理A1 Part Material/Finished Goods Warehouse 原料/廢品 倉庫A1.1Zone segregation 區(qū)域隔離No segregation management. 沒有分區(qū)管理.Clear zone includes Receiving, IQC Passed, Waiting for Disposition (MRB), RTV, Special Material Scrap清楚隔離區(qū)域,包括收貨區(qū), IQC已檢合格區(qū),待處理區(qū)(MRB),待退供應(yīng)商區(qū),特殊物料存放區(qū).(1) + Material properly located
4、within the area, not putting outside the border, good management. (1) + 物料正確放置, 沒有超區(qū), 管理完善(2) + Fail safe operation. For example, there is only 1 part on the same pallet. (2) + 運(yùn)作接近不能夠出錯(cuò). 例: 同卡板上只能夠有一種物料A1.2Material identification 物料鑒別Poor ID and labeling. 標(biāo)識方法及運(yùn)用標(biāo)簽執(zhí)行差.Material ID label (name, P/N,
5、manufacturer, lot, qty) and IQC passed label (name, P/N, inspector name (chop) and date) well used.有效運(yùn)用: 物料ID標(biāo)簽(名稱,零件號碼,供應(yīng)商,批數(shù),數(shù)量) 及IQC檢驗(yàn)合格的標(biāo)籤(名稱, 零件號碼, 檢驗(yàn)員姓名, 日期). (1) + Proper implementation and protection of labels.(1) + 標(biāo)簽正確運(yùn)用和保護(hù).(2) + every external carton is labeled correctly.(2) + 每一外包裝均正確標(biāo)示.
6、A1.3Disposition of MRB materials 待檢討物料的處理Direct return to vendors or scrap. 直接退料給廠商或作廢料處理.MRB or similar meeting in place for material review and disposition decision.適當(dāng)召開物料檢討會(huì)議,檢討物料狀況及作處理決策.(1) + MRB or similar procedure properly implemented with every disposition clearly recorded.(1) + 物料檢討程序正確執(zhí)行,
7、并清楚記錄每份MRB的處理細(xì)則. (2) + MRB procedures well defined and documented.(2) + 物料檢討程序定義清析并有文件証明.A1.4Material protection 物料的保護(hù)No special requirement or intention for material package protection.對物料包裝保護(hù)方面沒有特別要求或意識.Proper sealing and protection of material carton after usage or opening by IQC or warehouse ope
8、rator. IQC或倉管員開箱或取用物料后正確封箱和保護(hù).(1) + Requirements well documented., no violation of material storage advise such as height, direction, static sensitive, flammable, dangerous chemicals.(1) + 作業(yè)要求有文件証明, 沒有圍反物料標(biāo)示如高度, 方向, 靜電, 易燃物, 危險(xiǎn)化學(xué)品. (2) + Proper warehouse operation monitoring or regular audit by thi
9、rd party (e.g. IPQC).(2) + 有第三個(gè)體(如:IPQC)監(jiān)督或定期審核(評估)倉庫運(yùn)作能否正確.A1.5Storage environment/shelf life monitoring and control儲(chǔ)存環(huán)境的監(jiān)測及控制.No storage condition/shelf life requirement set up.沒有制定對儲(chǔ)存環(huán)境的要求.Special materials identified for particular storage condition/shelf life requirements.特殊物料有特殊的儲(chǔ)存環(huán)境.(1) + Dai
10、ly monitoring of conditions and proper records maintained, Control actions taking place of specification conditions.(1) + 每天監(jiān)測(環(huán)境)條件并維持紀(jì)錄,發(fā)現(xiàn)超出規(guī)限條件有採取控制行動(dòng).(2) + All special materials are well managed including those in production area. (2) + 一切特殊物料均有管理, 包括生產(chǎn)場地.A1.6 Material lot records 物料批數(shù)紀(jì)錄.Receive
11、d/ Issued material records written on stock record book.收/發(fā)物料情況寫在倉庫紀(jì)錄帳簿上.Color coding system or other effective system is well implemented for different materials to ensure First-In-First-Out (FIFO) on monthly basis.顏色卡或其他有效制度充份利用于確認(rèn)不同物料的月份先入先出(FIFO).Bin card system or other effective system is well
12、 implemented for different materials to ensure First-In-First-Out (FIFO) up to every lot.物料倉存紀(jì)錄卡充份利用于確認(rèn)每批物料的先入先出(FIFO).(2) + Requirements documented(2) + 作業(yè)要求有文件証明.A1.7Material storage control 物料儲(chǔ)存控制.No special requirement or intention to control. 沒有特別的控制要求或意識.Material storage in good order with som
13、e over loading.物料儲(chǔ)存有序, 但依然有超載.(1) + With effective over loading management + Requirements documented.(1) + 有效超載管理 + 作業(yè)要求有文件証明.(2) + Regular audit for proper storage and handling by third party (e.g. IPQC).(2) + 有第三個(gè)體(如:IPQC)定期審核及評估倉庫儲(chǔ)存處理能否正確.A1.8 Material Positioning 物料的擺位追溯性Mainly depends on operat
14、ors experience and skill, informal storage location assignment.主要依托倉管員的經(jīng)驗(yàn)和技巧,沒有正式指定儲(chǔ)存位置.Some kind of material stores within dedicated area/zone for easy positioning.為便于追溯部份物料存放在指定儲(chǔ)存區(qū)域內(nèi).Makes use of clearly marked storage location in warehouse areas and record.在倉庫內(nèi)清楚標(biāo)明各物料存放區(qū)域并紀(jì)錄在案.(1) / (2) + materia
15、l storage position can be well traced in defined numbering area.(1) / (2) + 能清楚追蹤各物料的準(zhǔn)確存放指定數(shù)位化位置,以便查找.A2 Production line/ Inspection area 生產(chǎn)線 / 檢查區(qū)域A2.1Parts & WIP status identification 部件及半廢品(WIP)狀態(tài)的識別No special requirements for clear separation and identification of OK/NG units and waiting for ins
16、pection / checked passed units easily leading to material mix up.沒有特別要求要清楚區(qū)分和識別OK/NG部件,待檢/已檢通過的部件,容易引致物料混亂.OK/NG units and waiting for inspection / checked pass units are well separated in different easy distinguishable or well labeled containers to avoid mix up.OK/NG部件以及待檢或檢驗(yàn)通過的部件分別以已標(biāo)示容器盛載,以免混淆.(1
17、) + Relevant containers are properly used with no exception.(1) + 相關(guān)的容器毫無例外地正確運(yùn)用.(2) + Regular audit for proper storage and handling by third party (e.g. IPQC).(2) + 有第三個(gè)體(如:IPQC)定期審核儲(chǔ)存處理能否正確.A2.2Parts identification 部件的標(biāo)識No or incomplete identification of used parts information, including parts nam
18、e, parts number, specification, etc.沒有或不全面地對所運(yùn)用部件作有效標(biāo)籤,包括部件名稱,部件號碼,規(guī)格等等.Parts number is well identified and labeled on relevant containers.部件資料於相關(guān)容器上有有效標(biāo)示部件號碼.(1) + Indirect materials information (e.g. glue, cleaning reagent) is well identified and labeled.(1) + 生產(chǎn)輔料(如:膠水,清潔劑)資料作有效標(biāo)識.Labeled shelf l
19、ife for storage sensitive material outside warehouse.倉外存放有運(yùn)用期限物料均作好標(biāo)識標(biāo)明期限.A2.3Non-conforming marking in WIP/Finished Goods 半廢品(WIP)/廢品缺陷的標(biāo)示No special requirement in non-conforming marking. Operator marks for non-conformities with informal means or even do not mark for purpose.對缺陷標(biāo)記沒有特別要求,作業(yè)員對有缺陷的WIP
20、只作非正式的標(biāo)示或根本沒有要作標(biāo)示的意識.Non-conformings are marked with formal but not defined means, such as pencil or tapes.對有缺陷品作正式但無定義的標(biāo)示,例如用鉛筆或膠紙.Non-conforming are marked with effective way; such as red arrow label, or brief description for easy understanding. 以有效的方法標(biāo)示有缺陷品,例如用紅箭頭貼紙或簡短的描畫以令人更清楚明白.(2) + Requiremen
21、ts are well documented + marks accurately without exception.(2) + 作業(yè)要求有文件証明 + 標(biāo)示經(jīng)常正確無誤.A2.4Material handling operation within workstation area 工位內(nèi)之物料處理. Poor handling such as stacking too many parts/WIP, improper placement of WIP found.極差的處理程度,如零件及WIP(半廢品)堆積太多和WIP放置不當(dāng).Parts / WIP are well managed an
22、d handled within working area, without causing potential drop or unnecessary cosmetic defects.工位內(nèi)處理零件和半廢品作業(yè)良好,無潛在性的掉落或?qū)е虏挥靡耐庥^不良現(xiàn)象.(1) + Regular audit for proper storage and handling by third party (e.g. IPQC).(1) + 有第三個(gè)體(如:IPQC)定期審核及評估儲(chǔ)存處理能否正確.(2) + Regular training of operators for proper material
23、 handling.(2) + 對員工定期進(jìn)行物料處理知識培訓(xùn).Section B: Quality Management and ControlB部分: 品質(zhì)管理和控制B1 Incoming inspection (IQC) 來料檢驗(yàn)(IQC)B1.1 Inspection scope 檢驗(yàn)范圍Incoming materials inspection is not performed systematically.對來料檢驗(yàn)沒有明確系統(tǒng)化進(jìn)行.Checklist & specifications or relevant materials to be all listed in instr
24、uction documents.點(diǎn)檢清單及規(guī)格或相關(guān)資料都詳細(xì)列明在指引文件內(nèi).(1) + Operation correct, records complete.(1) + 作業(yè)正確, 紀(jì)錄完好.(2) + Ship-to-stock material list is regularly reviewed, approved, for updated and proper application.(2) + 對免檢(直接)入倉物料之清單作定期檢討, 批核,更新資料并有效運(yùn)用.B1.2Inspection Instructions 檢查指引No instruction or instruct
25、ions such as sampling level (AQL) and acceptance criteria are not well defined.沒有指引或指引沒有明確定義,如抽樣程度(AQL)及接納標(biāo)準(zhǔn).Important guidelines such as sampling level, acceptance criteria and inspection instructions are clearly defined and documented.重要指引如抽樣程度,接納標(biāo)準(zhǔn)和檢查說明清析定義并有文件証明.(1) + Follow the guidelines and r
26、ecord results accordingly, with no exception.+ 每次都按照指引檢查并紀(jì)錄其結(jié)果.未有例外情況發(fā)現(xiàn).(2) + Inspectors are regularly trained and tested for inspection know-how.(2) + 對檢查員進(jìn)行定期培訓(xùn)及考核其檢查知識.B1.3Inspection records檢驗(yàn)紀(jì)錄Insufficient information on report due to report format deficiencies, such as no designated space for f
27、illing sampling AQL, inspected items, etc.由于報(bào)告格式不完善導(dǎo)致報(bào)告所紀(jì)錄資料缺乏,例如沒有定位置填寫AQL和檢驗(yàn)項(xiàng)目等.Inspection results are accurately recorded on reports. 檢驗(yàn)結(jié)果準(zhǔn)確紀(jì)錄在報(bào)告上.(1) + Inspection report is able to trace to related documents such as SCAR #, MRB report #, etc.(1) + 檢驗(yàn)報(bào)告及相關(guān)文均件有很好的可追溯性,如SCAR號碼,MRB報(bào)告號碼等.(2) + Inspec
28、tion reports and relevant documents are well filed and maintained with good condition and traceability.(2) + 檢驗(yàn)報(bào)告和相關(guān)文件均妥善地整理歸案并維持其可追溯性.B1.4Inspection / Testing equipment 檢驗(yàn)/測試設(shè)備Testing equipment and measuring instrument is not calibrated. 沒有校正測試設(shè)備和測量儀器.Testing equipment and measuring instrument is w
29、ell calibrated, labeled and maintained.測試設(shè)備和測量儀器均作有效校正,標(biāo)示和維護(hù).(1) + Inspectors use the instrument / equipment properly without causing damage (e.g. putting the caliper back in box after usage).(1) + 檢查員正確地運(yùn)用儀器/設(shè)備,防止做成損壞.(如:卡尺運(yùn)用完畢,隨手放回卡尺盒.)(2) + Enough testing equipment / instrument & adequate accurac
30、y.(2) + 足夠測試儀器/設(shè)備,且準(zhǔn)確度足夠.B1.5Inspection environment 檢驗(yàn)環(huán)境Poor inspection environment such as insufficient lighting, improper magnifying equipment, etc.較差的檢驗(yàn)環(huán)境,如燈光及放大倍數(shù)條件缺乏等.Good inspection conditions are provided to enhance inspectors judgment performance.良好的檢驗(yàn)環(huán)境有助于提高檢查員的判斷才干.(1) + Well-managed and t
31、idy inspection workstation maintained by inspectors during inspection. Testing instruction and supporting documents in place.(1) + 檢查員堅(jiān)持檢驗(yàn)其間有整潔有序的檢驗(yàn)環(huán)境,測試儀器和相關(guān)文件均整齊放置.(2) + Requirements are well management. (2) + 作業(yè)要求有管理方法.B1.6 Parts status identification 部件狀態(tài)識別No special requirements for clear separ
32、ation and identification of OK/NG units and waiting for inspection / checked pass units, easily leading to material mix up. 沒有特別要求清楚區(qū)分和識別OK/NG部件和待檢/已通過檢驗(yàn)的部件,容易引致資料混淆.OK/NG parts and waiting for inspection / checked pass parts are well separated in different easily distinguishable or well labeled con
33、tainer to avoid mix up.OK/NG的部件和待檢及檢驗(yàn)通過的部件分別以不同及容易辨認(rèn)之標(biāo)簽容器盛載,防止做成物料混亂.(1)+Relevant containers are properly used with no exception. (1)+相關(guān)容器無例外地正確運(yùn)用.(2) + Regular audit by third party (e.g. IPQC). (2) + 有第三個(gè)體(如:IPQC)定期審核. B1.7Expiry date management (for critical chemical such as glue, painting, flux,
34、solder paste) 有效期管理 (主要化學(xué)物品如:膠水,油漆, 松香,錫膏等)No checking of expiry dates in incoming inspection or direct ship to stock.對來料時(shí)未有檢查物料有效期,就直接進(jìn)倉.Expiry date is clearly indicated and checked on material package of each lot.對每批來料包裝上之有效日期均清楚標(biāo)示及作檢查.(1) + Inspection results are clearly reported. Label for expir
35、y date if necessary. (1) + 清楚報(bào)告檢驗(yàn)結(jié)果. 如需求加貼到期貼紙.(2) + Systematic regular review is able to stop the use of expired material & review by MRB.(2) + 系統(tǒng)會(huì)要求過期物料停用, 並交MRB檢討.B1.8 Manufacturer CAR follow up 對供應(yīng)商的改善跟進(jìn)No request or informal request for CA, such as fax or , from the manufacturer. 對供應(yīng)商改善行動(dòng)沒有要求或非
36、正式要求,例如以傳真或電子郵件方式執(zhí)行.Formal SCAR system in place, with proper addressing to manufacturers CA.有正式的SCAR系統(tǒng),並能有效及針對性地要求供應(yīng)商相關(guān)之改善行動(dòng).(1) + Requested CA reply due date is specified in most cases. Systematic follow up and manufacturers can respond to correct the root courses per request. (1) + 要求改善行動(dòng)回覆日期有清楚註明
37、, 系統(tǒng)化跟進(jìn), 並於大部份情況下能如期回覆.(2) + Containment & CA by manufacturer is well followed up and recorded.(2) + 有效地跟進(jìn)并記錄供應(yīng)商圍堵及改善行動(dòng)的執(zhí)行情況.B1.9 Disposition of rejected lots 拒收的處理Return to Vendor is the program, with awareness and approval by single party (usually QA).在單一部門(通常為QA)知會(huì)及同意的情況下便將物料退回供應(yīng)商.Formal Material
38、 Review Board (MRB) or similar system in place to deal with rejected material disposition, including “scrap, “rework, “RTV, “UAI, etc.有正式的物料檢討系統(tǒng)(如MRB),處理拒收物料,包括“報(bào)廢, “返工, “退貨, “可用等等.(1) + Relevant procedure is well documented + add working instruction if necessary. (1) + 相關(guān)程序有文件証明 + 如需求加上作業(yè)指導(dǎo).(2) + E
39、very rejected lot is properly handled with no exception.(2) + 對一切拒收材都毫無例外地按序合理處理. B2 In-process inspection and monitoring (IPQC) 制程的檢驗(yàn)和監(jiān)督.B2.1In-process Control Instructions 製程控制指引NAOperation not applicable. 此作業(yè)不適用.No special documented guidelines for in-process control, random checking.沒有文件指引對制程的控制
40、,只作隨機(jī)性的抽檢.Critical processes or areas are well addressed and identified for IPQC inspection and monitoring.重要制程或工位均有明確指出予IPQC作檢查及監(jiān)察.(1) + All sampling requirements (sample frequency, quantity, checking parameters, etc.) well specified and documented.(1) + 一切抽樣要求(抽樣頻率,數(shù)量,檢驗(yàn)項(xiàng)目及參數(shù)等)都有詳細(xì)說明和有文件証明.(2) + P
41、rocess management plan (PMP) in place, with controls (charts or checklist).(2) + 制程管理計(jì)劃清楚界定各重要制程及控制(圖表或核對單).B2.2In-process Control Records 製程控制紀(jì)錄NAOperation not applicable. 此作業(yè)不適用.No checklist, or informal record (raw data) only. 沒有核對單或只需非正式紀(jì)錄.Formal record in place which indicates relevant process
42、name, machine number, inspector name, time interval, inspected items, judgment, etc.正規(guī)紀(jì)錄清楚註明相關(guān)工序之名稱,機(jī)器號碼,檢查員名字,時(shí)段,檢驗(yàn)項(xiàng)目,斷定等.(1) + Checklist format is well followed and used with no exception. Sampling plan and activities are well set and implemented respectively.(1) + 毫無例外地跟按核對單執(zhí)行,建立良好的抽樣計(jì)劃及實(shí)施相關(guān)活動(dòng).(2
43、) + Inspection records are well filed and kept with good traceability.(2) + 檢驗(yàn)紀(jì)錄能有效存檔堅(jiān)持良好之可追溯性.B2.3CAR system for continuous improvement 改善行動(dòng)要求(CAR)系統(tǒng)以達(dá)至連續(xù)改善NAOperation not applicable. 此作業(yè)不適用.Record not complete or no feedback of in-process defect situation.生產(chǎn)中的缺陷點(diǎn)紀(jì)錄不存或沒有反饋.Non-conforming material r
44、eport (NCMR) / internal corrective action request (ICAR) system in place to feedback in-process defect situation.物料異常報(bào)告/內(nèi)部改善行動(dòng)要求書(NCMR/ ICAR)體系適當(dāng)?shù)胤答伾a(chǎn)中的缺陷點(diǎn).(1) + Issued reports are well replied by responsible departments on time and appropriately. Relevant action items are well followed for effectiv
45、eness.+ 有關(guān)部門準(zhǔn)時(shí)適當(dāng)?shù)鼗貜?fù)報(bào)告並能有效地跟進(jìn)相關(guān)改善行動(dòng)的有效性. (2) + Documented “stop line criteria in place whenever defect rate exceeds set target.+ “停線作業(yè)指引文件,指定線上壞品率超出指定目標(biāo)情況下需執(zhí)行“停線要求.B2.4First piece approval for mass production 大量生產(chǎn)前之首件批核.No such procedure at all.沒有此程序.First article approval procedure is well performed
46、 for defined critical processes.各重要制程之生產(chǎn)樣品批核程序較好地執(zhí)行良好.(1) + Procedure well documented and records well maintained.(1) + 程序有明文規(guī)定及保管紀(jì)錄良好.(2) + Approval samples are well identified, maintained and displayed in the place of use.(2) + 有關(guān)批核樣品作清楚標(biāo)識,維護(hù)及運(yùn)用於工位中.B2.5Functional verification & maintenance (by go
47、lden sample) on testing equipment, fixture(用金樣品) 對測試設(shè)備,治具之功能確認(rèn),檢查及維護(hù)No verification or informal checking.沒有檢測或非正式的檢查.Formal routine (normally daily) verification procedure in place with appropriate records.常規(guī)檢查(普通為每天)程序有效執(zhí)行及記錄.(1) + Relevant procedure is well documented.(1) + 相關(guān)程序有明文規(guī)定.(2) + Regular
48、 proper maintenance with good results & record supporting.(2) + 定期維護(hù), 效果明顯且有報(bào)告支持. B2.6 Inspection environment 檢驗(yàn)環(huán)境Poor inspection environment such as insufficient lighting, proper magnifying, etc.檢驗(yàn)環(huán)境欠佳,例如燈光及放大倍數(shù)條件缺乏等.Good inspection conditions are provided to enhance inspectors judgement performanc
49、e.提供理想檢驗(yàn)環(huán)境有助于提高檢查員的斷定才干. (1) + Tidy workplace maintained. Testing instruction and supporting documents in place.+ 整潔有序的檢驗(yàn)環(huán)境, 檢測指引及(相關(guān))支持文件放置於工位作參考運(yùn)用.(2) + Operation is well managed.(2) + 作業(yè)有完善管理.B3 Finished Goods Quality Control (FQC) 廢品檢驗(yàn)(FQC)B3.1Inspection Instructions 檢查指引Guidelines such as sampl
50、ing level (AQL) and acceptance criteria are not well defined.指引沒有清析定義如抽樣程度(AQL),接納標(biāo)準(zhǔn)等事項(xiàng).Important guidelines such as sampling level acceptance criteria and inspection instruction are clearly defined and documented.重要指引資料明晰定義,如抽樣程度,接納標(biāo)準(zhǔn),檢驗(yàn)說明等事項(xiàng),有文件証明.(1) + Inspectors well follow the guidelines and re
51、cord results accordingly, with no exceptions.(1) + 檢查員毫無例外地按照指引進(jìn)行檢查并紀(jì)錄結(jié)果.(2) + Inspectors are regularly trained and tested for inspection know-how.(2) + 對檢查員定期進(jìn)行培訓(xùn)及考核其檢查知識. B3.2Inspection records 檢驗(yàn)記錄Insufficient information on report due to report format deficiencies, such as no designated space fo
52、r filling sampling AQL, inspected items, etc.因報(bào)告格式未完善導(dǎo)致記錄資料缺乏,例如:沒有指定位置填寫抽樣AQL,檢驗(yàn)項(xiàng)目等.Inspection results are accurately recorded on reports. 檢驗(yàn)結(jié)果準(zhǔn)確地記錄在報(bào)告上.(1) + Inspection reports have good traceability to related documents such as MCAR no., MRB report no., etc.(1) + 檢驗(yàn)報(bào)告能有效追溯各有關(guān)文件資料,如:MCAR號碼及MRB號碼等等
53、.(2) + Inspection reports and related documents are well filed and maintained with good condition and traceability.(2) + 檢驗(yàn)報(bào)告及相關(guān)文件均存檔良好,並於適當(dāng)保管條件及有效追溯才干下執(zhí)行. B3.3Inspection / Testing equipment 檢驗(yàn)/測試設(shè)備Testing equipment / measuring instrument is not calibrated. 測試設(shè)備/儀器沒有校正. Each testing equipment / meas
54、uring instrument is well calibrated, labeled and maintained.每個(gè)測試設(shè)備/儀器都校正好,并作有效標(biāo)示及保護(hù).(1) + Inspectors use the instrument / equipment properly without causing damage (e.g. putting the caliper back to box after usage).(1) + 檢查員能正確地運(yùn)用設(shè)備/儀器,防止引致?lián)p壞(如:卡尺用畢,隨手放回卡尺盒內(nèi)).(2) + Enough testing equipment / instrum
55、ent & adequate accuracy.(2) + 足夠測試儀器/設(shè)備,且準(zhǔn)確度足夠.B3.4Inspection environment 檢驗(yàn)環(huán)境Poor inspection environment such as insufficient lighting, proper magnifying, etc.檢驗(yàn)環(huán)境欠佳,例如:燈光及放大倍數(shù)條件缺乏等.Good inspection conditions are provided to enhance inspectors judgment performance.檢驗(yàn)環(huán)境良好,有助于提高檢查員的斷定才干.(1) + Tidy in
56、spection workstation maintained by inspectors during inspection. Testing instrument and supporting documents in place.(1) + 檢查員於檢驗(yàn)期間應(yīng)堅(jiān)持其任務(wù)環(huán)境整潔有序, 測試儀器及支持文件能合理放置.(2) + Operation is well managed. (2) + 作業(yè)有完善管理. B3.5Finished goods status identification 廢品狀況標(biāo)識No special requirements for clear separation
57、 and identification of OK/NG units and waiting for inspection / checked pass units, easily leading to material mix up.未有特別要求區(qū)分及標(biāo)識OK/NG機(jī)臺(tái)及待檢已通過檢驗(yàn)的機(jī)臺(tái),容易做成混亂.OK/NG units and waiting for inspection / checked pass units are well separated by different easily distinguishable or well-labeled containers to
58、avoid mix up.對OK/NG機(jī)臺(tái)及待檢已通過檢驗(yàn)的機(jī)臺(tái)分別以不同及容易識別的(或貼上標(biāo)簽的)容器盛載,便于區(qū)分,以免混淆.(1) + Relevant containers are properly used with no exception.(1) + 有關(guān)容器毫無例外地被正確運(yùn)用. (2) + Regular audit by third party (e.g. IPQC). (2) + 有第三個(gè)體(如:IPQC)定期審核.B3.6CAR system for continuous improvement 改善行動(dòng)要求(CAR)系統(tǒng)以達(dá)至連續(xù)改善No request or in
59、formal request for CA from manufacturing sector, such as .對生產(chǎn)部門的CA(改善行動(dòng))沒有要求或以非正式要求執(zhí)行,例如.Manufacturing Corrective Action Request (MCAR) system in place to feedback defects found in final lot inspection and request for relevant corrective actions.生產(chǎn)改善行動(dòng)要求(MCAR)系統(tǒng)反映最終批發(fā)現(xiàn)之不良項(xiàng)目,並要求作相關(guān)改善行動(dòng).(1) + Issued r
60、eports are well replied based on root course by responsible departments on time and appropriately. Relevant action items are systematic followed up performance.(1) + 有關(guān)部門能準(zhǔn)時(shí)及適當(dāng)?shù)鼗貜?fù)發(fā)出的CAR, 系統(tǒng)化跟進(jìn)相關(guān)改善行動(dòng)的有效執(zhí)行.(2) + Majority of issued CARs are well follow up to root causes and cases closed within reasonab
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