CM402助理工程師教材

1、 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTAPanasonicPanasonic CM402 Assistant Engineer Training Report 日期：2004/11/25 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of

2、a Founderideas for lifeQUANTA機(jī)器操作原則上由一人執(zhí)機(jī)器操作原則上由一人執(zhí)行。若由兩人以上執(zhí)行時(shí)，行。若由兩人以上執(zhí)行時(shí)，必須打出手勢通報(bào)後再動(dòng)必須打出手勢通報(bào)後再動(dòng)作。作。操作時(shí)，手部、臉部勿靠操作時(shí)，手部、臉部勿靠近機(jī)械運(yùn)轉(zhuǎn)部位。此外，近機(jī)械運(yùn)轉(zhuǎn)部位。此外，打開前方、後方的安全保打開前方、後方的安全保護(hù)蓋進(jìn)行調(diào)整切換時(shí)，需護(hù)蓋進(jìn)行調(diào)整切換時(shí)，需要特別注意安全。要特別注意安全。機(jī)器在排除故障時(shí)，伺服機(jī)器在排除故障時(shí)，伺服電機(jī)的開關(guān)應(yīng)置電機(jī)的開關(guān)應(yīng)置OFF。伺服電機(jī)開關(guān)由伺服電機(jī)開關(guān)由OFF切換切換到到ON時(shí)時(shí),各軸會(huì)以高回歸各軸會(huì)以高回歸原始位置。請確認(rèn)各軸動(dòng)原始

3、位置。請確認(rèn)各軸動(dòng)作及周圍安全之後，再切作及周圍安全之後，再切入入ON。（MSR除外）除外）用手移動(dòng)用手移動(dòng)X-Y工作臺(tái)時(shí)，工作臺(tái)時(shí)，工作臺(tái)的上部和工作臺(tái)的工作臺(tái)的上部和工作臺(tái)的下部之間勿伸手指，以免下部之間勿伸手指，以免夾傷。夾傷。請勿用機(jī)器上的電源插座請勿用機(jī)器上的電源插座接較大的負(fù)載（如吸塵機(jī)接較大的負(fù)載（如吸塵機(jī)等），禁止使用電流與規(guī)等），禁止使用電流與規(guī)格不符的電器設(shè)備。格不符的電器設(shè)備。 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of

4、a Founderideas for lifeQUANTA機(jī)器移動(dòng)部位（機(jī)器移動(dòng)部位（X-Y工作工作臺(tái)臺(tái),刮刀刮刀Y軸軸）等處絕對禁）等處絕對禁止放置雜物。止放置雜物。指定的安全結(jié)構(gòu)（如防護(hù)指定的安全結(jié)構(gòu)（如防護(hù)閘欄、安全防護(hù)的緊急停閘欄、安全防護(hù)的緊急停止裝置等）不可隨便拆卸止裝置等）不可隨便拆卸或任意加以改造?；蛉我饧右愿脑?。在機(jī)器後部工作（必須在在機(jī)器後部工作（必須在電源電源ON的狀態(tài)下做調(diào)整保的狀態(tài)下做調(diào)整保養(yǎng)時(shí)），須將後部操作盤養(yǎng)時(shí)），須將後部操作盤開啟為有效狀態(tài)。且在機(jī)開啟為有效狀態(tài)。且在機(jī)器的前部操作盤處掛上器的前部操作盤處掛上禁禁止操作止操作告示牌。告示牌。傳感器的狀態(tài)確認(rèn)的檢

5、查傳感器的狀態(tài)確認(rèn)的檢查必須借助紙片等工具並且必須借助紙片等工具並且注意手指不要放在機(jī)械運(yùn)注意手指不要放在機(jī)械運(yùn)轉(zhuǎn)部位。轉(zhuǎn)部位。進(jìn)入保養(yǎng)工作而必須進(jìn)入進(jìn)入保養(yǎng)工作而必須進(jìn)入機(jī)器的運(yùn)作部位時(shí)，要先機(jī)器的運(yùn)作部位時(shí)，要先將主電源開關(guān)及電源盤上將主電源開關(guān)及電源盤上的電源開關(guān)切換到的電源開關(guān)切換到OFF。眼睛勿直視使用鐳射光的眼睛勿直視使用鐳射光的傳感器的光源。機(jī)器自動(dòng)傳感器的光源。機(jī)器自動(dòng)進(jìn)行進(jìn)行CALIBRATION時(shí)應(yīng)時(shí)應(yīng)把機(jī)器前後部位的保護(hù)蓋把機(jī)器前後部位的保護(hù)蓋關(guān)上。關(guān)上。 Each of Us Acting with the Spirit of a Founderideas for li

6、fe Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Fo

7、underideas for lifeQUANTA三十四、Tray 盤吸著位置校正 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA將基板設(shè)置在Table1,2或Table3,4時(shí),均可以對另一Table上的貼裝位置進(jìn)行校正 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with

8、the Spirit of a Founderideas for lifeQUANTA部品認(rèn)識(shí)后,ANS為100屬認(rèn)識(shí)最佳狀態(tài) Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA對于小元器件,如電容電阻(常為紙編帶包裝)可點(diǎn)RecogReflect進(jìn)行自動(dòng)校正,其它元器件則需手動(dòng)校正 Each of Us Acting with the Spirit of a Founderideas for

9、 life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA三十八、基板認(rèn)識(shí)校正菜單根據(jù)認(rèn)識(shí)后的基板認(rèn)識(shí)點(diǎn)坐標(biāo),點(diǎn)Fiducial data edit后,手動(dòng)對原基板認(rèn)識(shí)點(diǎn)坐標(biāo)進(jìn)行修改 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of

10、a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA在此菜單中可以對M/C Data進(jìn)行存儲(chǔ)和灌入 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of a Founderideas for li

11、fe Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA從中可以對保養(yǎng)類型及其內(nèi)容、結(jié)果進(jìn)行確認(rèn) Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting wit

12、h the Spirit of a Founderideas for lifeQUANTA耗品件為搬送皮帶(壽命為3000小時(shí))和料帶切刀(壽命為6000小時(shí)) Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA 從中可以對各軸進(jìn)行反復(fù)動(dòng)作設(shè)定，通常用于加油后進(jìn)行，以使油能均勻地分布在軸上 Each of Us Acting with the Spirit of a Founderideas

13、for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA在此菜單中可以對各吸嘴的真空度進(jìn)行檢測和對過濾網(wǎng)進(jìn)行清潔 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of a Founderideas for life Each of

14、 Us Acting with the Spirit of a Founderideas for lifeQUANTA在此菜單中可以看出各部類品的吸著坐標(biāo)，在進(jìn)行吸著位置自動(dòng)校正前，須將此菜單中的吸著坐標(biāo)全部清零 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA在此菜單中可以對某個(gè)貼裝頭或某個(gè)吸嘴的動(dòng)作進(jìn)行關(guān)閉 Each of Us Acting with the Spirit of a F

15、ounderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA在此菜單中可以設(shè)定設(shè)備空運(yùn)行，即暖機(jī)動(dòng)作 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTA Each of Us Acting with the Spirit of a Founderideas for life Eac

16、h of Us Acting with the Spirit of a Founderideas for lifeQUANTAOption ConfigurationTraceability set Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTANo.ItemWhenUse is selected(Default)WhenUnuse is selected1PCB Auto-eject不論

17、后一工程是否有要板信號(hào)，PCB 生產(chǎn)完畢后將自動(dòng)傳出只有后一工程有要板信號(hào)，PCB 生產(chǎn)完畢后才會(huì)傳出2Pre Process other company M/C joint當(dāng)傳送帶的進(jìn)口處Sensor 感應(yīng)到板子信號(hào)，給前一工程的要板信號(hào)將由ON 變?yōu)?OFF當(dāng)傳送帶的到位處 Sensor 感應(yīng)到板子信號(hào)，給前一工程的要板信號(hào)將由ON 變?yōu)?OFF3Parts empty info parts name display自動(dòng)生產(chǎn)中缺料時(shí) Feeder 地址和料號(hào)都顯示在缺料信息欄中自動(dòng)生產(chǎn)中缺料時(shí)只有 Feeder 地址顯示在缺料信息欄中4Supply head indicate當(dāng)材料使用完畢

18、時(shí)，相應(yīng) Table 將通過將背景變?yōu)辄S色來表示除非相應(yīng)位置進(jìn)行供料，否則不能恢復(fù)生產(chǎn)此功能不采用5Tray stock supply rotation mode(Only for the machine with tray6Tray stock auto exchange (Only for the machine with trays)當(dāng)一盤料用完后，調(diào)用另一盤相同的料此功能不采用7Producing Y clampPCB 生產(chǎn)中，在水平和垂直方向都將進(jìn)行裝夾PCB 生產(chǎn)中，只在垂直方向進(jìn)行裝夾8Badmark&PCB rec mark one and point recogBad

19、mark 檢測和 Mark 的第一個(gè)點(diǎn)的識(shí)別同時(shí)進(jìn)行Badmark 檢測后再做 Mark 的第一個(gè)點(diǎn)的識(shí)別 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTANo.ItemWhenUse is selected(Default)WhenUnuse is selected9Before the bad mark recognition ,tempo在 Badmark 識(shí)別之前，利用 Mark 第

20、一點(diǎn)的識(shí)別數(shù)據(jù)來修正 Badmark 的坐標(biāo)此功能不采用10Pickup position auto teach對于小零件(0402)，自動(dòng)生產(chǎn)前 Teach 零件的 Location ,并將結(jié)果加在 Pickup Learning 中( Remarks: chips:0402 ; pickup learning value =0)此功能不采用11Pickup Posi rotation零件吸著后移動(dòng)到相機(jī)的過程中，Nozzle 將重復(fù)做微小的旋轉(zhuǎn)以使吸著更穩(wěn)定此功能不采用12Conveyor width save關(guān)機(jī)重啟后，不會(huì)自動(dòng)調(diào)整軌寬。軌道寬度的數(shù)據(jù)將不會(huì)丟失，保存為關(guān)機(jī)前的數(shù)據(jù)。(R

21、emarks：關(guān)機(jī)后，可能被手動(dòng)調(diào)整軌寬)關(guān)機(jī)重啟后，將會(huì)自動(dòng)調(diào)整軌寬。軌道寬度的數(shù)據(jù)將會(huì)丟失。13All block bad PCB PassPCB Badmark On 時(shí)，PCB 被判為 Bad ，自動(dòng) ejectPCB Badmark On 時(shí)，機(jī)器將停下等待處理14Both side mountPCB Support Holder 下降到感應(yīng)Sensor，時(shí)，PCB 才會(huì)出板（適應(yīng)于背面有零件的PCB）PCB Support Holder 脫離PCB,沒有下降到感應(yīng)Sensor至前，PCB 就會(huì)出板（適應(yīng)于背面沒有零件的PCB）15One-sheet Producing head c

22、alibrate一片PCB 生產(chǎn)中，達(dá)到100 turns 時(shí)，將再做一次熱補(bǔ)正此功能不采用 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTANo.ItemWhenUse is selected(Default)WhenUnuse is selected16NG chips dischanging before mount一 Turns 中，被判為吸著不良，識(shí)別不良的零件先拋掉，再M(fèi)ount

23、 其他零件一 Turns 中，先 Mount OK的零件，再拋掉被判為吸著不良，識(shí)別不良的零件17Single lane mode(only for the dual_lane machine)Type : Dual_lane 機(jī)器當(dāng)作 Single_lane 型來用，Type : Dual_lane 機(jī)器當(dāng)作 Dual_lane 型來用18Pickup learning Fdr origin calibrate 向的吸著學(xué)習(xí)值將被加到 Feeder FDR origin offset 中此功能不采用19Wait for pre process當(dāng)機(jī)器準(zhǔn)備要板時(shí)，直到前一工程有出板信號(hào)時(shí)，才會(huì)送

24、出要板信號(hào)。當(dāng)機(jī)器準(zhǔn)備要板時(shí)，就會(huì)送出要板信號(hào)。20Parts empty status keep當(dāng)結(jié)束自動(dòng)生產(chǎn)時(shí)，缺料信息將不會(huì)丟失，再次恢復(fù)自動(dòng)生產(chǎn)時(shí)，仍會(huì)顯示之前的缺料信息當(dāng)結(jié)束自動(dòng)生產(chǎn)時(shí)，缺料信息將會(huì)丟失，再次恢復(fù)自動(dòng)生產(chǎn)時(shí)，不會(huì)顯示之前的缺料信息 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTANo.ItemWhenUse is selected(Default)WhenUnuse

25、 is selected1S size PCB 2th posmount當(dāng) PCB Longth 小于 240 mm 時(shí)，可以在第二裝著位置進(jìn)行裝著。無論P(yáng)CB Longth 長短，只可以在第一裝著位置進(jìn)行裝著。2Tray supply unit use(only for the machine with trays)可以使用Tray 的不間斷生產(chǎn)自動(dòng)換料系統(tǒng)( Tray Replenish system)不可以使用Tray 的不間斷生產(chǎn)自動(dòng)換料系統(tǒng)( Tray Replenish system)3Pick posn learning feed back通過識(shí)別結(jié)果來修正吸著位置(每次修正偏差

26、的 1/10)此功能不采用4Parts height measuring自動(dòng)生產(chǎn)中會(huì)自動(dòng)測量吸著的高度，結(jié)果將被修正。(Remarks: 需要打開 Z measurement 功能）Parts 設(shè)定中將會(huì)出現(xiàn) Pickup gap 選項(xiàng)，不會(huì)作自動(dòng)檢測吸著高度5Miss detection by the sensor吸著檢測 Sensor 將會(huì)檢查真空吸力信號(hào)是否正常(從吸著后一直到裝著后，有錯(cuò)誤將出現(xiàn) Move error point)此功能不采用(Remarks：識(shí)別后零件丟失將檢測不到，可能出現(xiàn)缺件現(xiàn)象)6Nozzle diameter detect動(dòng)操作開始的時(shí)候?qū)?huì)檢查 Nozzle

27、 得直徑是否符合設(shè)定，任何錯(cuò)誤發(fā)生，將會(huì)退出生產(chǎn)畫面自動(dòng)操作開始的時(shí)候?qū)?huì)檢查 Nozzle 得直徑是否符合設(shè)定，任何錯(cuò)誤發(fā)生，將會(huì)出現(xiàn)信息，要求確認(rèn)，選擇No 將會(huì)忽落錯(cuò)誤，繼續(xù)進(jìn)入生產(chǎn)畫面7Tray pickup miss detect(Only for the machine with trays)Shuttle_tray 將會(huì)檢查是否有吸著不良，有，則在 Head 吸著前，報(bào)警Shuttle_tray 將不會(huì)檢查是否有吸著不良，由 Head 進(jìn)行吸著并檢查 Each of Us Acting with the Spirit of a Founderideas for life Each

28、 of Us Acting with the Spirit of a Founderideas for lifeQUANTANo.ItemWhenUse is selected(Default)WhenUnuse is selected8Front lane transfer (only for the dual_lane machinePCB 可以被傳送到 Front LanePCB 不可以被傳送到 Front Lane （Remarks：當(dāng)傳送帶NG 時(shí)，可以使用此功能）9Rear lane transfer (only for the dual_lane machinePCB 可以被傳送

29、到 Rear LanePCB 不可以被傳送到 Rear Lane （Remarks：當(dāng)傳送帶NG 時(shí)，可以使用此功能）10Tape feed start check自動(dòng)生產(chǎn)中，當(dāng)出現(xiàn)連續(xù)吸著錯(cuò)誤時(shí)，即使數(shù)據(jù)顯示該站仍有料時(shí)，機(jī)器將顯示缺料信息沒有左面提到的錯(cuò)誤情況下，零件被判為空。Remarks：當(dāng)使用 Navi 系統(tǒng)時(shí)，必須設(shè)定此項(xiàng)為 Unuse11Pickup learning data keep當(dāng)換線時(shí)（即Down 一不同名字的文件時(shí))，沒有改變的 Feeder 的學(xué)習(xí)值將會(huì)保留當(dāng)換線時(shí)（即Down 一不同名字的文件時(shí))， Feeder 的學(xué)習(xí)值不會(huì)保留，自動(dòng)歸零12High preci

30、sion mounting對于0402 以下的零件，在熱補(bǔ)正的時(shí)候?qū)⒃俅?teach nozzle 的旋轉(zhuǎn)中心，達(dá)到高精度的裝著此功能不采用13Rear process prod end signal output本機(jī)器輸出一個(gè)生產(chǎn)結(jié)束信號(hào)給下一工程本機(jī)器不會(huì)輸出一個(gè)生產(chǎn)結(jié)束信號(hào)給下一工程 Each of Us Acting with the Spirit of a Founderideas for life Each of Us Acting with the Spirit of a Founderideas for lifeQUANTANo.ItemWhenUse is selected(

31、Default)WhenUnuse is selected1Splicing warning當(dāng)剩余零件數(shù)量達(dá)到警告量時(shí)，發(fā)出接料警告此功能不采用2Splicing stop當(dāng)剩余零件小于兩米,或更少，機(jī)器停止自動(dòng)運(yùn)行(Remarks：只有 Splicing warning 功能啟用時(shí)才有效)此功能不采用3Parts Bar code check(Only for the machine with Navi Scan)Navi Scan 檢查材料的 Bar code 信息此功能不采用4Feeder part info write(only for the machine with Navi Sc

32、an)來自Navi Scan 系統(tǒng)的材料信息將寫到 Feeder 中(Remarks：本功能只有在Part barcode check 功能啟用才有效)此功能不采用5Feeder chip remain write(only for the machine with Navi 來自Navi Scan 系統(tǒng)的材料剩余數(shù)量信息將寫到 Feeder 中(Remarks：本功能只有在Part barcode check 功能啟用才有效)此功能不采用6Tape width check檢查Feeder 寬度信息與 設(shè)定是否相符此功能不采用7Parts name check假如 Feeder 內(nèi)的 Part Info與生產(chǎn)的Part Data 不符，就會(huì)報(bào)錯(cuò) (Remarks: 打開此功能后，在 Product prepare時(shí)會(huì)檢查 Feeder Info與 Navi SYS；Scan part 時(shí)會(huì)檢查 Part Info 與 Feeder Info 是否相符)此功能不采用 Each of Us Acting with the Spirit of a Founderideas for life E