乳膠手套生產(chǎn)工藝課件

乳膠手套生產(chǎn)工藝ProductionprocessofLatexglove乳膠手套生產(chǎn)工藝Productionprocessof1手套分類Gloveclassification按生產(chǎn)原料分類Classificationbyrawmaterial皮手套Leatherglove綿羊皮、山羊皮、鹿皮、豬皮、牛皮等制作。Madeofleatherofsheep,goat,deer,pigorcattle.線手套Cottongloves也叫棉紗手套，紗線手套或針織手套。PVC手套PE手套PVC手套是采用聚氯乙烯，通過特殊工藝制作而成。PVCglovesaremadeofpolyvinyl

chloride.PE手套是采用聚乙烯,LDPE,HDPE,LLDPE吹膜壓制而成。PEglovesaremadeofpolyethylene,LDPE,HDPE,LLDPE.手套分類Gloveclassification按2手套分類Gloveclassification橡膠手套Rubbergloves橡膠手套，是用橡膠薄片或薄膜制成的一類手套。Rubberglovesaremadeofrubbersheetorfilm.乳膠手套Latexgloves顧名思義，就是使用天然乳膠加工而成，廣泛應用于家庭、工業(yè)、農(nóng)業(yè)、醫(yī)療、美容等行業(yè)，乳膠手套分為光面乳膠手套、麻面乳膠手套、條紋乳膠手套、透明乳膠手套及無粉乳膠手套。按用途分為一次性乳膠手套、家用乳膠手套、工業(yè)乳膠手套和醫(yī)用乳膠手套。約6%的人會對乳膠手套過敏。Latexgloves,madeofnaturallatex,arewidelyusedinhouse,industry,agriculture,healthcare,beautyindustry.Latexglovesincludeglossylatexgloves,ballast-surfacedlatexgloves,stripedlatexgloves,transparentlatexglovesandnopowderlatexgloves.Accordingtotheapplication,latexglovescouldbeclassifiedasdisposablelatexgloves,householdlatexgloves,industrylatexgloves,andsurgicallatexgloves.Approximately6%ofthepeopleareallergictolatexgloves.手套分類Gloveclassification橡膠手套3手套分類Gloveclassification丁腈手套主要成分是乳膠，但不會引起過敏。彈性好、防酸、抗堿、耐磨損、耐油、不帶靜電。應用在石油化工、電子等行業(yè)，經(jīng)滅菌可應用于醫(yī)療。丁腈手套不僅保持了乳膠手套良好的彈性，同時還兼?zhèn)淞薖E和PVC手套的高強度和抗氧化能力。所以還廣泛應用于食品行業(yè)。Nitrileglovesaremainlymadeoflatexandnitrile.Theydonotcauseallergies.Andtheyhavegoodelasticity,anti-acid,anti-alkali,wearresistance,oilresistance,nostatic.Nitrileglovesareappliedinpetrochemical,electronicindustries.Alsotheycouldbeusedinmedicalindustryaftersterilization.ForhighstrengthandgoodoxidationresistancelikePEglovesandPVCgloves,Nitrileglovesarewidelyappliedinfoodindustry.手套分類Gloveclassification丁腈手套4從橡膠到乳膠Fromrubbertolatex橡膠經(jīng)煉膠機切片Cutting溶膠機中與汽油混合溶膠Mixingwithgasoline溶膠經(jīng)乳化調(diào)制后進入乳膠中間罐Emulsifying蒸餾塔蒸餾分離汽油和乳膠Distillation

separation攪拌、調(diào)色、過濾后備用Mixing,Colormixing,Filtration從橡膠到乳膠Fromrubbertolatex橡膠經(jīng)5原料測試-天然乳膠

Materialtest–NaturalLatexAppearance外觀pH酸堿度TSC(TotalSolidContent)固含量DRC(DryRubberContent)干膠量Alkalinity堿度MST(MechanicalStabilityTimes)機械穩(wěn)定時間Viscosity粘度原料測試-天然乳膠

Materialtest–Natu6乳膠手套生產(chǎn)流程FlowChartQualityControlFormerCleaningCoagulantDippingDryingTumblingBeadingSlurryDippingPostLeachingVulcanizingStrippingLatexDippingLeachingLatexConcentrateCompoundingFinishedGloves質(zhì)量管控手模清洗浸凝固劑干燥卷邊浸石灰再瀝濾硫化瀝濾浸膠脫模翻滾成品乳膠提煉混料瀝濾的作用是將一些親水物質(zhì)、乳膠蛋白質(zhì)、含鈣的物質(zhì)從水中析出。Hydrophilic

substance,Latexprotein,andCalciummaterialwillbeseparatedfromthewaterinleachingprocess.乳膠手套生產(chǎn)流程FlowChartQualityForm7乳膠手套生產(chǎn)流程FlowChartQualityControlFormerCleaningCoagulantDippingDryingTumblingBeadingCorn

starchDippingPostLeachingVulcanizingStrippingLatexDippingLeachingLatexConcentrateCompoundingFinishedGloves質(zhì)量管控手模清洗浸凝固劑干燥卷邊浸玉米淀粉再瀝濾硫化瀝濾浸膠脫模翻滾成品乳膠提煉混料瀝濾的作用是將一些親水物質(zhì)、乳膠蛋白質(zhì)、含鈣的物質(zhì)從水中析出。Hydrophilic

substance,Latexprotein,andCalciummaterialwillbeseparatedfromthewaterinleachingprocess.乳膠手套生產(chǎn)流程FlowChartQualityForm8乳膠手套生產(chǎn)設備

Latexglovesproductionline乳膠手套生產(chǎn)設備

Latexglovesproducti9丁腈膠手套生產(chǎn)線（視頻）

Nitrileglovesproductionlinevideo丁腈膠手套生產(chǎn)線（視頻）

Nitrileglovesp10醫(yī)用手套生產(chǎn)線（視頻）

Surgicalglovesproductionlinevideo醫(yī)用手套生產(chǎn)線（視頻）

Surgicalglovespr11過程控制

InprocessProductioncontrol生產(chǎn)條件控制Productioncondition溫度控制：Temperature:烘箱溫度控制Oventemperaturecontrol溫度計校準Thermometercalibration浸膠時間控制：Dippingtime:手套厚度與浸膠時間有關Theglovethicknessisrelatedtodipping半成品檢驗In-processinspection過程控制

InprocessProductioncon12過程控制參數(shù)

ProcesscontrolparameterAppearance外觀檢查(如污漬、雜質(zhì)、粘邊、褶皺、變色等等)Physicaldimension尺寸Length長Palmwidth寬Thicknessatcuff/palm/fingertip厚度（套口、掌心、指尖）Weight克重Holes洞或孔Watertighttest漏水測試Airpumptest氣泵測試Powdercontentorpowderresidue粉含量或粉殘留量Proteincontent蛋白質(zhì)含量Moisturecontent水分含量過程控制參數(shù)

Processcontrolparamet13產(chǎn)品執(zhí)行標準

Internationalstandard歐洲標準ENStandardsEN420EN388EN455美國FDA標準USFDAStandardASTMD3578產(chǎn)品執(zhí)行標準

Internationalstandard歐14EN420:一般性要求

Generalrequirement規(guī)定手套生產(chǎn)經(jīng)營的一般要求，包括制造商和產(chǎn)品的商標。無毒無害（即PH值為中性）PHneutral尺碼（見下頁尺碼對照表）Size(Seenextpage)靈巧性，盡可能方便使用。Easytouse,withgooddexterity手套的成分Component包裝，存放，保養(yǎng)，清潔Packing,storing,maintenance,cleaning使用說明，包裝上應注明使用須知，產(chǎn)品的性能以及廠家可以提供的尺碼等。Instruction,properties,andavailablesizeshouldbemarkedonthepackagingEN420:一般性要求

Generalrequiremen15EN420尺碼對照表

SizeTable手套尺碼Glovesize適用手型Handsize手的尺寸Handdimension(mm)最小的手套長度Minimumglovelength(mm)掌圍Palmgirth長HandLength6615216022077178171230882031822409922919225010102542042601111279215270EN420尺碼對照表

SizeTable手套尺碼適用手型16

EN388:

防機械風險的標準

protectagainstmechanicalhazards該標準使用于所有手套的抗物理和機械力損害，如磨損、切割、撕裂和穿刺等。Thisstandardappliestoglovesthatprotectagainstphysicalandmechanicalhazards.Itspecifiesrequirementsforresistanceofabrasion,cutting,tear,andperforation.四個基本測試性能：耐磨：持續(xù)速度下磨壞樣品所需來回的次數(shù)防割：以連續(xù)的一個速度切斷樣品所需要的來回次數(shù)抗撕裂：使樣品開裂需要的力的大小耐穿刺：用標準的錐子穿透樣品需要的力

性能評級標準見下頁。

EN388:

防機械風險的標準

protectagai17EN388手套性能評級標準

Performancelevel測試性能Characteristic性能等級Level12345耐磨性（圈）Abrasionresistance(cycle)10050020008000--防割性（次數(shù)）Cuttingresistance(Index)1.22.551020抗撕裂性（牛頓）Tearresistance(Newton)10255075--防穿刺性（牛頓）Perforationresistance(Newton)2060100150--EN388手套性能評級標準

Performancel18ASTMD3578蛋白質(zhì)（Protein）含量不超過100μg/dm2殘留粉(Remainingpowder)含量不超過100μg/dm2平均粉(Averagepowder)含量不超過100μg/dm2抗原性蛋白質(zhì)(Antigenicprotein)含量不超過10μg/dm2在非強制性要求方面，根據(jù)物理性能的不同，將手套分為兩類，其中一類手套的物理性能要求為：老化(Aging)前的拉伸強度（Tensilestrength）應不小于18MPa，扯斷伸長率（Elongationatbreak）為不小于700％；在伸長率為500%時，拉伸強度應不大于5.5MPa，老化后拉伸強度應不小于14MPa，扯斷伸長率應不小于500%。二類手套的物理性能要求為老化前后的拉伸強度都不小于14MPa，老化前的扯斷伸長率不小于650%，老化后扯斷伸長率不小于500%，另外，老化前在伸長率為500%時的拉伸強度不大于2.8MPa。ASTMD3578蛋白質(zhì)（Protein）含量不超過10019TheendThankyouTheendThankyou20乳膠手套生產(chǎn)工藝ProductionprocessofLatexglove乳膠手套生產(chǎn)工藝Productionprocessof21手套分類Gloveclassification按生產(chǎn)原料分類Classificationbyrawmaterial皮手套Leatherglove綿羊皮、山羊皮、鹿皮、豬皮、牛皮等制作。Madeofleatherofsheep,goat,deer,pigorcattle.線手套Cottongloves也叫棉紗手套，紗線手套或針織手套。PVC手套PE手套PVC手套是采用聚氯乙烯，通過特殊工藝制作而成。PVCglovesaremadeofpolyvinyl

chloride.PE手套是采用聚乙烯,LDPE,HDPE,LLDPE吹膜壓制而成。PEglovesaremadeofpolyethylene,LDPE,HDPE,LLDPE.手套分類Gloveclassification按22手套分類Gloveclassification橡膠手套Rubbergloves橡膠手套，是用橡膠薄片或薄膜制成的一類手套。Rubberglovesaremadeofrubbersheetorfilm.乳膠手套Latexgloves顧名思義，就是使用天然乳膠加工而成，廣泛應用于家庭、工業(yè)、農(nóng)業(yè)、醫(yī)療、美容等行業(yè)，乳膠手套分為光面乳膠手套、麻面乳膠手套、條紋乳膠手套、透明乳膠手套及無粉乳膠手套。按用途分為一次性乳膠手套、家用乳膠手套、工業(yè)乳膠手套和醫(yī)用乳膠手套。約6%的人會對乳膠手套過敏。Latexgloves,madeofnaturallatex,arewidelyusedinhouse,industry,agriculture,healthcare,beautyindustry.Latexglovesincludeglossylatexgloves,ballast-surfacedlatexgloves,stripedlatexgloves,transparentlatexglovesandnopowderlatexgloves.Accordingtotheapplication,latexglovescouldbeclassifiedasdisposablelatexgloves,householdlatexgloves,industrylatexgloves,andsurgicallatexgloves.Approximately6%ofthepeopleareallergictolatexgloves.手套分類Gloveclassification橡膠手套23手套分類Gloveclassification丁腈手套主要成分是乳膠，但不會引起過敏。彈性好、防酸、抗堿、耐磨損、耐油、不帶靜電。應用在石油化工、電子等行業(yè)，經(jīng)滅菌可應用于醫(yī)療。丁腈手套不僅保持了乳膠手套良好的彈性，同時還兼?zhèn)淞薖E和PVC手套的高強度和抗氧化能力。所以還廣泛應用于食品行業(yè)。Nitrileglovesaremainlymadeoflatexandnitrile.Theydonotcauseallergies.Andtheyhavegoodelasticity,anti-acid,anti-alkali,wearresistance,oilresistance,nostatic.Nitrileglovesareappliedinpetrochemical,electronicindustries.Alsotheycouldbeusedinmedicalindustryaftersterilization.ForhighstrengthandgoodoxidationresistancelikePEglovesandPVCgloves,Nitrileglovesarewidelyappliedinfoodindustry.手套分類Gloveclassification丁腈手套24從橡膠到乳膠Fromrubbertolatex橡膠經(jīng)煉膠機切片Cutting溶膠機中與汽油混合溶膠Mixingwithgasoline溶膠經(jīng)乳化調(diào)制后進入乳膠中間罐Emulsifying蒸餾塔蒸餾分離汽油和乳膠Distillation

separation攪拌、調(diào)色、過濾后備用Mixing,Colormixing,Filtration從橡膠到乳膠Fromrubbertolatex橡膠經(jīng)25原料測試-天然乳膠

Materialtest–NaturalLatexAppearance外觀pH酸堿度TSC(TotalSolidContent)固含量DRC(DryRubberContent)干膠量Alkalinity堿度MST(MechanicalStabilityTimes)機械穩(wěn)定時間Viscosity粘度原料測試-天然乳膠

Materialtest–Natu26乳膠手套生產(chǎn)流程FlowChartQualityControlFormerCleaningCoagulantDippingDryingTumblingBeadingSlurryDippingPostLeachingVulcanizingStrippingLatexDippingLeachingLatexConcentrateCompoundingFinishedGloves質(zhì)量管控手模清洗浸凝固劑干燥卷邊浸石灰再瀝濾硫化瀝濾浸膠脫模翻滾成品乳膠提煉混料瀝濾的作用是將一些親水物質(zhì)、乳膠蛋白質(zhì)、含鈣的物質(zhì)從水中析出。Hydrophilic

substance,Latexprotein,andCalciummaterialwillbeseparatedfromthewaterinleachingprocess.乳膠手套生產(chǎn)流程FlowChartQualityForm27乳膠手套生產(chǎn)流程FlowChartQualityControlFormerCleaningCoagulantDippingDryingTumblingBeadingCorn

starchDippingPostLeachingVulcanizingStrippingLatexDippingLeachingLatexConcentrateCompoundingFinishedGloves質(zhì)量管控手模清洗浸凝固劑干燥卷邊浸玉米淀粉再瀝濾硫化瀝濾浸膠脫模翻滾成品乳膠提煉混料瀝濾的作用是將一些親水物質(zhì)、乳膠蛋白質(zhì)、含鈣的物質(zhì)從水中析出。Hydrophilic

substance,Latexprotein,andCalciummaterialwillbeseparatedfromthewaterinleachingprocess.乳膠手套生產(chǎn)流程FlowChartQualityForm28乳膠手套生產(chǎn)設備

Latexglovesproductionline乳膠手套生產(chǎn)設備

Latexglovesproducti29丁腈膠手套生產(chǎn)線（視頻）

Nitrileglovesproductionlinevideo丁腈膠手套生產(chǎn)線（視頻）

Nitrileglovesp30醫(yī)用手套生產(chǎn)線（視頻）

Surgicalglovesproductionlinevideo醫(yī)用手套生產(chǎn)線（視頻）

Surgicalglovespr31過程控制

InprocessProductioncontrol生產(chǎn)條件控制Productioncondition溫度控制：Temperature:烘箱溫度控制Oventemperaturecontrol溫度計校準Thermometercalibration浸膠時間控制：Dippingtime:手套厚度與浸膠時間有關Theglovethicknessisrelatedtodipping半成品檢驗In-processinspection過程控制

InprocessProductioncon32過程控制參數(shù)

ProcesscontrolparameterAppearance外觀檢查(如污漬、雜質(zhì)、粘邊、褶皺、變色等等)Physicaldimension尺寸Length長Palmwidth寬Thicknessatcuff/palm/fingertip厚度（套口、掌心、指尖）Weight克重Holes洞或孔Watertighttest漏水測試Airpumptest氣泵測試Powdercontentorpowderresidue粉含量或粉殘留量Proteincontent蛋白質(zhì)含量Moisturecontent水分含量過程控制參數(shù)

Processcontrolparamet33產(chǎn)品執(zhí)行標準

Internationalstandard歐洲標準ENStandardsEN420EN388EN455美國FDA標準USFDAStandardASTMD3578產(chǎn)品執(zhí)行標準

Internationalstandard歐34EN420:一般性要求

Generalrequirement規(guī)定手套生產(chǎn)經(jīng)營的一般要求，包括制造商和產(chǎn)品的商標。無毒無害（即PH值為中性）PHneutral尺碼（見下頁尺碼對照表）Size(Seenextpage)靈巧性，盡可能方便使用。Easytouse,withgooddexterity手套的成分Component包裝，存放，保養(yǎng)，清潔Packing,storing,maintenance,cleaning使用說明，包裝上應注明使用須知，產(chǎn)品的性能以及廠家可以提供的尺碼等。Instruction,properties,andavailablesizeshouldbemarkedonthepackagingEN420:一般性要求

Generalrequiremen35EN420尺碼對照表

SizeTable手套尺碼Glovesize適用手型Handsize手的尺寸Handdimension(mm)最小的手套長度Minimumglovelength(mm)掌圍Palmgirth長HandLength6615216022077178171230882031822409922919225010102542042601111279215270EN420尺碼對照表

SizeTable手套尺碼適用手型36

EN388:

防機械風險的標準

pr